Mesa 5i25 and 7i76 and encoder

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11 Sep 2016 10:37 #80329 by finemeca
Hello

With a mesa 5i25 and 7i76 where connect the Z+ and Z- Phase?

In the doc is indicated for the TB3:

7 ENCA+ --> phase A+
8 ENCA- --> phase A-
9 GND
10 ENCB+ --> phase B+
11 ENCB- --> phase B-
12 +5VP

Index Z+ ??????????
Index Z- ??????????

Best regards,

Pierre

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11 Sep 2016 10:55 #80330 by jtc
Replied by jtc on topic Mesa 5i25 and 7i76 and encoder

7I76 OPERATION
ENCODER INTERFACE
The 7I76 provide a one channel encoder interface with index.
This is intended as a spindle encoder but can be used for other purposes. The encoder input can beprogrammed for differential or single ended encoders.
The encoder interface also provides short circuit protected 5V power to the encoder. When used with single ended encoders, the ENCA+, ENCB+ and IDX+ signals are wired to the encoder and the ENCA-,ENCB-, and IDX- terminal left unconnected.


so it will be on the idx pins.


João

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11 Sep 2016 11:12 #80331 by finemeca
OK thanks.

And in the hal file

What should I add to the mesa cards?

With a parallel port I put:

loadrt encoder num_chan=1
addf encoder.update-counters base-thread
addf encoder.capture-position servo-thread
setp encoder.0.position-scale 100
setp encoder.0.counter-mode 1
net spindle-position encoder.0.position => motion.spindle-revs
net spindle-velocity encoder.0.velocity => motion.spindle-speed-in
net spindle-index-enable encoder.0.index-enable <=> motion.spindle-index-enable
net spindle-phase-a encoder.0.phase-A
net spindle-phase-b encoder.0.phase-B
net spindle-index encoder.0.phase-Z
net spindle-phase-a <= parport.0.pin-10-in
net spindle-index <= parport.0.pin-11-in

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11 Sep 2016 12:06 #80333 by jtc
Replied by jtc on topic Mesa 5i25 and 7i76 and encoder
open "show hal configuration" and search for the 7i76 encoder pins. you should have position and velocity output pins.

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11 Sep 2016 18:25 - 11 Sep 2016 18:26 #80340 by finemeca
With open "show hal configuration", i have good phase A, phase B and phase Z

A gcode with :
G96 D1700 S80 M3
G95 F0.2
G1 z-100

I have no movement with :
G1 z-100

I think that something is missing in my Hal file:
loadrt trivkins
loadrt [EMCMOT]EMCMOT servo_period_nsec=[EMCMOT]SERVO_PERIOD num_joints=[TRAJ]AXES num_dio=20
loadrt hostmot2
loadrt hm2_pci config=" num_encoders=1 num_pwmgens=0 num_stepgens=2 sserial_port_0=00xxxx"
setp    hm2_5i25.0.watchdog.timeout_ns 5000000
loadrt pid names=pid.x,pid.z,pid.s
loadrt abs names=abs.spindle
loadrt lowpass names=lowpass.spindle
loadrt mux16 names=soincr
# load a near component and attach it to a thread
loadrt near
addf near.0 servo-thread

addf hm2_5i25.0.read          servo-thread
addf motion-command-handler   servo-thread
addf motion-controller        servo-thread
addf pid.x.do-pid-calcs       servo-thread
addf pid.z.do-pid-calcs       servo-thread
addf pid.s.do-pid-calcs       servo-thread
addf abs.spindle              servo-thread
addf lowpass.spindle          servo-thread
addf hm2_5i25.0.write         servo-thread
addf soincr                   servo-thread


loadrt classicladder_rt numPhysInputs=15 numPhysOutputs=15 numS32in=10 numS32out=10 numFloatIn=10 numFloatOut=10 numBits=50 numWords=50
loadusr classicladder --nogui custom.clp
addf classicladder.0.refresh  servo-thread

# external output signals

# --- COOLANT-FLOOD ---
net coolant-flood hm2_5i25.0.7i76.0.0.output-03

# --- COOLANT-MIST ---
net coolant-mist hm2_5i25.0.7i76.0.0.output-04

# --- SPINDLE-CW ---
net spindle-cw hm2_5i25.0.7i76.0.0.output-06

# --- SPINDLE-CCW ---
net spindle-ccw hm2_5i25.0.7i76.0.0.output-05

# --- MACHINE-IS-ENABLED ---
net machine-is-enabled hm2_5i25.0.7i76.0.0.output-07

# external input signals


# --- HOME-X ---
net max-home-x     <=  hm2_5i25.0.7i76.0.0.input-00

# --- MIN-X ---
net min-x     <=  hm2_5i25.0.7i76.0.0.input-01

# --- HOME-Z ---
net max-home-z     <=  hm2_5i25.0.7i76.0.0.input-02

#*******************
#  AXIS X
#*******************

setp   pid.x.Pgain     [AXIS_0]P
setp   pid.x.Igain     [AXIS_0]I
setp   pid.x.Dgain     [AXIS_0]D
setp   pid.x.bias      [AXIS_0]BIAS
setp   pid.x.FF0       [AXIS_0]FF0
setp   pid.x.FF1       [AXIS_0]FF1
setp   pid.x.FF2       [AXIS_0]FF2
setp   pid.x.deadband  [AXIS_0]DEADBAND
setp   pid.x.maxoutput [AXIS_0]MAX_OUTPUT
setp   pid.x.error-previous-target true
setp   pid.x.maxerror .0005

net x-index-enable  <=> pid.x.index-enable
net x-enable        =>  pid.x.enable
net x-pos-cmd       =>  pid.x.command
net x-vel-cmd       =>  pid.x.command-deriv
net x-pos-fb        =>  pid.x.feedback
net x-output        =>  pid.x.output

# Step Gen signals/setup

setp   hm2_5i25.0.stepgen.00.dirsetup        [AXIS_0]DIRSETUP
setp   hm2_5i25.0.stepgen.00.dirhold         [AXIS_0]DIRHOLD
setp   hm2_5i25.0.stepgen.00.steplen         [AXIS_0]STEPLEN
setp   hm2_5i25.0.stepgen.00.stepspace       [AXIS_0]STEPSPACE
setp   hm2_5i25.0.stepgen.00.position-scale  [AXIS_0]STEP_SCALE
setp   hm2_5i25.0.stepgen.00.step_type        0
setp   hm2_5i25.0.stepgen.00.control-type     1
setp   hm2_5i25.0.stepgen.00.maxaccel         [AXIS_0]STEPGEN_MAXACCEL
setp   hm2_5i25.0.stepgen.00.maxvel           [AXIS_0]STEPGEN_MAXVEL

# ---closedloop stepper signals---

net x-pos-cmd    <= axis.0.motor-pos-cmd
net x-vel-cmd    <= axis.0.joint-vel-cmd
net x-output     <= hm2_5i25.0.stepgen.00.velocity-cmd
net x-pos-fb     <= hm2_5i25.0.stepgen.00.position-fb
net x-pos-fb     => axis.0.motor-pos-fb
net x-enable     <= axis.0.amp-enable-out
net x-enable     => hm2_5i25.0.stepgen.00.enable

# ---setup home / limit switch signals---

net max-home-x     =>  axis.0.home-sw-in
net min-x     =>  axis.0.neg-lim-sw-in
net x-pos-limit     =>  axis.0.pos-lim-sw-in

#*******************
#  AXIS Z
#*******************

setp   pid.z.Pgain     [AXIS_2]P
setp   pid.z.Igain     [AXIS_2]I
setp   pid.z.Dgain     [AXIS_2]D
setp   pid.z.bias      [AXIS_2]BIAS
setp   pid.z.FF0       [AXIS_2]FF0
setp   pid.z.FF1       [AXIS_2]FF1
setp   pid.z.FF2       [AXIS_2]FF2
setp   pid.z.deadband  [AXIS_2]DEADBAND
setp   pid.z.maxoutput [AXIS_2]MAX_OUTPUT
setp   pid.z.error-previous-target true
setp   pid.z.maxerror .0005

net z-index-enable  <=> pid.z.index-enable
net z-enable        =>  pid.z.enable
net z-pos-cmd       =>  pid.z.command
net z-vel-cmd       =>  pid.z.command-deriv
net z-pos-fb        =>  pid.z.feedback
net z-output        =>  pid.z.output

# Step Gen signals/setup

setp   hm2_5i25.0.stepgen.01.dirsetup        [AXIS_2]DIRSETUP
setp   hm2_5i25.0.stepgen.01.dirhold         [AXIS_2]DIRHOLD
setp   hm2_5i25.0.stepgen.01.steplen         [AXIS_2]STEPLEN
setp   hm2_5i25.0.stepgen.01.stepspace       [AXIS_2]STEPSPACE
setp   hm2_5i25.0.stepgen.01.position-scale  [AXIS_2]STEP_SCALE
setp   hm2_5i25.0.stepgen.01.step_type        0
setp   hm2_5i25.0.stepgen.01.control-type     1
setp   hm2_5i25.0.stepgen.01.maxaccel         [AXIS_2]STEPGEN_MAXACCEL
setp   hm2_5i25.0.stepgen.01.maxvel           [AXIS_2]STEPGEN_MAXVEL
setp    hm2_5i25.0.gpio.002.invert_output true   #modification sens


# ---closedloop stepper signals---

net z-pos-cmd    <= axis.2.motor-pos-cmd
net z-vel-cmd    <= axis.2.joint-vel-cmd
net z-output     <= hm2_5i25.0.stepgen.01.velocity-cmd
net z-pos-fb     <= hm2_5i25.0.stepgen.01.position-fb
net z-pos-fb     => axis.2.motor-pos-fb
net z-enable     <= axis.2.amp-enable-out
net z-enable     => hm2_5i25.0.stepgen.01.enable

# ---setup home / limit switch signals---

net max-home-z => axis.2.home-sw-in
net max-home-z => axis.2.pos-lim-sw-in

#*******************
#  SPINDLE S
#*******************

setp   pid.s.Pgain     [SPINDLE_9]P
setp   pid.s.Igain     [SPINDLE_9]I
setp   pid.s.Dgain     [SPINDLE_9]D
setp   pid.s.bias      [SPINDLE_9]BIAS
setp   pid.s.FF0       [SPINDLE_9]FF0
setp   pid.s.FF1       [SPINDLE_9]FF1
setp   pid.s.FF2       [SPINDLE_9]FF2
setp   pid.s.deadband  [SPINDLE_9]DEADBAND
setp   pid.s.maxoutput [SPINDLE_9]MAX_OUTPUT
setp   pid.s.error-previous-target true

net spindle-index-enable  <=> pid.s.index-enable
net spindle-enable        =>  pid.s.enable
net spindle-vel-cmd-rpm-abs     => pid.s.command
net spindle-vel-fb-rpm-abs      => pid.s.feedback
net spindle-output        <=  pid.s.output



# ---digital potentionmeter output signals/setup---

setp   hm2_5i25.0.7i76.0.0.spinout-minlim    [SPINDLE_9]OUTPUT_MIN_LIMIT
setp   hm2_5i25.0.7i76.0.0.spinout-maxlim    [SPINDLE_9]OUTPUT_MAX_LIMIT
setp   hm2_5i25.0.7i76.0.0.spinout-scalemax  [SPINDLE_9]OUTPUT_SCALE

net spindle-vel-cmd-rpm-abs     => hm2_5i25.0.7i76.0.0.spinout
net spindle-enable      => hm2_5i25.0.7i76.0.0.spinena
net spindle-ccw         => hm2_5i25.0.7i76.0.0.spindir

# ---setup spindle control signals---

net spindle-vel-cmd-rps        <=  motion.spindle-speed-out-rps
net spindle-vel-cmd-rps-abs    <=  motion.spindle-speed-out-rps-abs
net spindle-vel-cmd-rpm        <=  motion.spindle-speed-out
net spindle-vel-cmd-rpm-abs    <=  motion.spindle-speed-out-abs
net spindle-enable             <=  motion.spindle-on
net spindle-cw                 <=  motion.spindle-forward
net spindle-ccw                <=  motion.spindle-reverse
#net spindle-brake              <=  motion.spindle-brake
net spindle-revs               =>  motion.spindle-revs
net spindle-at-speed           =>  motion.spindle-at-speed
net spindle-vel-fb-rps         =>  motion.spindle-speed-in
net spindle-index-enable      <=>  motion.spindle-index-enable

# ---Setup spindle at speed signals---

#sets spindle-at-speed true


# ---Setup spindle at speed signals---

net spindle-vel-cmd-rps    =>  near.0.in1
net spindle-vel-fb         =>  near.0.in2
net spindle-at-speed       <=  near.0.out
setp near.0.scale 1.000000
setp near.0.difference 3.333333

# Spindle encoder
# ----------------

# ---Encoder feedback signals/setup---

setp    hm2_5i25.0.encoder.00.counter-mode 1
setp    hm2_5i25.0.encoder.00.filter 1
setp    hm2_5i25.0.encoder.00.index-invert 0
setp    hm2_5i25.0.encoder.00.index-mask 0
setp    hm2_5i25.0.encoder.00.index-mask-invert 0
setp    hm2_5i25.0.encoder.00.scale  100

net spindle-revs              <=  hm2_5i25.0.encoder.00.position
net spindle-vel-fb            <=  hm2_5i25.0.encoder.00.velocity
net spindle-index-enable     <=>  hm2_5i25.0.encoder.00.index-enable


#******************************
# connect miscellaneous signals
#******************************

#  ---HALUI signals---

net joint-select-a        halui.joint.0.select
net x-is-homed            halui.joint.0.is-homed
net jog-x-pos             halui.jog.0.plus
net jog-x-neg             halui.jog.0.minus
net jog-x-analog          halui.jog.0.analog
net joint-select-c        halui.joint.2.select
net z-is-homed            halui.joint.2.is-homed
net jog-z-pos             halui.jog.2.plus
net jog-z-neg             halui.jog.2.minus
net jog-z-analog          halui.jog.2.analog
net jog-selected-pos      halui.jog.selected.plus
net jog-selected-neg      halui.jog.selected.minus
net spindle-manual-cw     halui.spindle.forward
net spindle-manual-ccw    halui.spindle.reverse
net spindle-manual-stop   halui.spindle.stop
net machine-is-on         halui.machine.is-on
net jog-speed             halui.jog-speed
net MDI-mode              halui.mode.is-mdi

#  ---coolant signals---

net coolant-mist      <=  iocontrol.0.coolant-mist
net coolant-flood     <=  iocontrol.0.coolant-flood

#  ---probe signal---

net probe-in     =>  motion.probe-input

#  ---motion control signals---

net in-position               <=  motion.in-position
net machine-is-enabled        <=  motion.motion-enabled
Last edit: 11 Sep 2016 18:26 by finemeca.

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11 Sep 2016 19:07 #80342 by PCW
Replied by PCW on topic Mesa 5i25 and 7i76 and encoder
is motion.spindle-at-speed true?

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11 Sep 2016 19:13 #80343 by finemeca
I'll look tomorrow with the Hal meter if the variable is set to true

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11 Sep 2016 19:59 #80344 by jtc
Replied by jtc on topic Mesa 5i25 and 7i76 and encoder
what are you trying to do in first place? the encoder is to to spindle or to the Z axis? why you need to use index ?

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11 Sep 2016 20:05 - 11 Sep 2016 20:06 #80345 by finemeca
Yes the encoder is on the spindle.
It is a lathe.
Phase Z+ is that of the encoder with Z-, A+, A-, B+, B-

The phase Z is idx pins
Last edit: 11 Sep 2016 20:06 by finemeca.

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11 Sep 2016 20:09 #80346 by jtc
Replied by jtc on topic Mesa 5i25 and 7i76 and encoder

Yes the encoder is on the spindle.
It is a lathe.
Phase Z+ is that of the encoder with Z-, A+, A-, B+, B-

The phase Z is idx pins


to use constant surface speed, like PCW said you need motion.spindle-at-speed true when the spindle rpm's match the requested rpm's.

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