Abnormal sound of machine tool

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4 years 11 months ago #224774 by wang


This is my CNC machine tool. I use it for laser processing. For the XY axis, I use Kollmorgen drive and Kollmorgen linear motor. For linuxcnc, I use version 2.9 and ethercat communication. But it occasionally produces abnormal mechanical noises like the ones in the video. When I restart the software, there is a high probability that the abnormal noises will disappear. I found the result " forum.linuxcnc.org/ethercat/43855-delta-...ication-issue#222451 " in the forum, and I followed the explanation inside. I changed refClockSyncCycles="-1". I'm not sure if it works, but doing so often results in Estop in operation. So I had to set refClockSyncCycles="5", this is my initial configuration. At the same time, I also checked the following configuration and there is no problem
-0x60C2:01 = 0x01 (interpolation time period 1ms)
-0x60C2:02 = 0xFD (interpoltatin time index 253)

Who can help me solve the problem of abnormal noise? Thank you very much

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4 years 11 months ago #224781 by tommylight
Supposing it does not have belts, so do a hal scope of joint.N.motor-fb when that sound is present.
What type of feedback?
Does sound like encoder missing counts occasionally... so does the machine vibrate with those sounds ?

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4 years 11 months ago #224821 by wang
Replied by wang on topic Abnormal sound of machine tool
I use a linear motor without a timing belt. I think the machine tool moves smoothly when abnormal noise occurs. So I think there is a problem with the ethercat connection, because this situation will disappear when I restart the software, usually this situation occurs in the morning when the machine is turned on. The feedback uses an incremental encoder.
I use Google Translate, if there is a deviation in the translation, I am very sorry

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  • marke
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4 years 11 months ago #224827 by marke
Replied by marke on topic Abnormal sound of machine tool
I think you should find out the cause of the noise and then find a solution to the noise.

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4 years 10 months ago #228486 by wang
Replied by wang on topic Abnormal sound of machine tool
What should you do if the encoder occasionally loses counts? What should i do?

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4 years 10 months ago #228490 by PCW
Replied by PCW on topic Abnormal sound of machine tool
Have you checked the host PCs latency?
Thumps and bangs can be latency related...

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4 years 10 months ago #228584 by wang
Replied by wang on topic Abnormal sound of machine tool
New machine vibration abnormal noise



I have a five-axis laser machine, I use ethercat to control the servo motor, and Linuxcnc2.9. During the operation of the machine tool, such noise is often produced with vibration, and sometimes suddenly appears and disappears suddenly. Can you help me analyze the cause!

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4 years 10 months ago #228600 by tommylight
@Wang,
No double posting.
Topic merged.
And since i am already here, make a better video, we can not figure out anything from a 2 second video.
Pictures of electronics and wiring would also help, detail of what is the machine doing when the "sound" happens, etc.

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4 years 10 months ago #228601 by wang
Replied by wang on topic Abnormal sound of machine tool
Sorry, I just think that the two abnormal sounds are different and should be handled in different ways, so I want to ask questions again, I will pay attention to it in the future.

I made such abnormal noise during the zero return movement, and it was accompanied by severe machine tool vibration, so I dare not run it for a long time because I was afraid that it would affect the mechanical structure of the machine tool.

It often occurs when the xy axis returns to zero at the same time, and it is more frequent when it is close to the home switch, but I don't know whether there is a connection between the two.

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4 years 10 months ago #228603 by wang
Replied by wang on topic Abnormal sound of machine tool
I have re-covered the video and submitted a 15-second video, which you can check again.

Thank you very much

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