soft-limit / ini-file

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22 Dec 2010 18:40 #6215 by tomjack
Hello,
excuse me please for my bad English. My School-Time is long ago.

I hope you can understand my problem.
In the INI-File I have write for the Z-Axis MIN_LIMIT -244 / MAX_LIMIT 0.

That means, my Work-Zone ist from Z -244 to Z0. This works very good.
For the Automatic Tool Change, i must drive the Z-Axis to Z+200.
I must drive over the LIMIT for the Tool Change.
For the automatic Tool Change i will write a subroutine or a comp.
When i change the INI-File MAX_LIMIT +200 i have problems with the JOG, out of Tool-Change the Z-Axis donĀ“t drive to Z+200.
My question is now, can I Cange the MAX_LIMIT-Variable/Parameter in the Tool-Change subroutine?
When the Tool-Change is done i must change the Variable to the first Value.
The other Way, is there in EMC a second Limit for the JOG? Perhaps a save Zone?

Thank You for help.

Greetings, Tom

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22 Dec 2010 23:41 #6219 by BigJohnT
Replied by BigJohnT on topic Re:soft-limit / ini-file
Tom,

AFAIK, there is only one software limit in EMC for each axis end point and no way to override the limit with HAL pins, but I might be wrong and don't know it.

I assume the tool change area is not the normal area that you will be milling but it is still a safe area to move to?

John

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08 Jan 2011 16:20 #6546 by tomjack
Replied by tomjack on topic Re:soft-limit / ini-file
Thank you John for your answer.

I think you have properly understood my problem.
The tool change is not in the area of milling.

Maybe I can instal in parallel with the Z-axis a W-axis?

For example: The Z axis with the software limit is the area of milling.
The W axis with the other software limit is the area of the tool change.

The question is: How do I connect both axes with one engine?
Can I connect Z and W axis with one Stepgen?

Thank you for your help.

Happy New Year.

Greetings, Tom

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08 Jan 2011 19:25 - 08 Jan 2011 21:43 #6550 by andypugh
Replied by andypugh on topic Re:soft-limit / ini-file
tomjack wrote:

Maybe I can instal in parallel with the Z-axis a W-axis?

That's a very interesting idea, and ought to work well. Very ingenious.

The question is: How do I connect both axes with one engine?
Can I connect Z and W axis with one Stepgen?

You could, yes.
It would need a bit of cleverness in the HAL file to get a "bumpless transfer".
You would need a mux function to swap the input to the stepgen from the Z axis to the W axis
www.linuxcnc.org/docview/html/man/man9/mux2.9.html
You might want to use a linear A axis, I know it is wrong, but you might find you have to have ABCU&V to get a W. However, experiment first to see if that is the case. You will certainly need all 9 [AXIS_N] stanzas in the INI file, though they can be blank, I think, for the unused axes. You need to configure the COORDINATES and possibly GEOMETRY parameters in the INI file. You definitely need AXES=9 to have an active W axis.

You can't just transfer the input to the stepgen from Z to W, as that will lead to uncontrolled movement on the switch. I think the solution is to use a comp function
www.linuxcnc.org/docview/html/man/man9/comp.9.html
with the .out pin operating the mux2. That way the stepgen will always take the value of the larger of W or Z. You would normally "park" W at -250 or similar, then a G0 W200 would do nothing until W was equal to Z, at which point control of the stepgen would transfer to the W axis and you can drive to your +200 position. Then as you drive W back to -250, at the moment that the position is fractionally less than Z, then Z will take over control again.

This is only first-order bumpless, there is still a step change in velocity. It might be that the STEPGEN_MAXACCEL will handle this if tuned correctly, otherwise you will need to add a limit3 function between the mux2 and the stepgen.
www.linuxcnc.org/docview/html/man/man9/limit3.9.html

I have only discussed the logic here, if you need any help with the HAL implementation, feel free to ask.
Last edit: 08 Jan 2011 21:43 by andypugh.

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08 Jan 2011 21:33 #6556 by BigJohnT
Replied by BigJohnT on topic Re:soft-limit / ini-file
Tom,

That is beyond my guesspertice :)

John

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12 Jun 2017 17:15 #94430 by dm17ry
Replied by dm17ry on topic soft-limit / ini-file
i've found this old thread while looking for a solution at similar situation. want to share another idea, which may be obvious though. but anyway.
since it is possible to dynamically change the value of ini.2.max_limit pin i do the following which seems to be working for me:

.ini:
[AXIS_2]
MAX_LIMIT = 0
MAX_LIMIT_TOOLCHANGE = 200

postgui.hal:
loadrt mux2
addf mux2.0 servo-thread
setp mux2.0.in0 #<_ini[AXIS_2]MAX_LIMIT>
setp mux2.0.in1 #<_ini[AXIS_2]MAX_LIMIT_TOOLCHANGE>
net extend_z_max motion.digital-out-10 => mux2.0.sel
net z-max-limit mux2.0.out => ini.2.max_limit

change.ngc:
M64 P#10 ; enable off-limit movement
G53 G0 Z[#<_ini[CHANGE_POSITION]Z>]
...
G53 G0 Z[#<_ini[AXIS_2]MAX_LIMIT>]
M65 P#10 ; restore z max limit

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15 Jun 2017 13:08 #94533 by andypugh
Replied by andypugh on topic soft-limit / ini-file

i've found this old thread while looking for a solution at similar situation. want to share another idea, which may be obvious though. but anyway.
since it is possible to dynamically change the value of ini.2.max_limit pin


Just as explanation: It wasn't possible to do this when the thread was current, those pins did not exist then.

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