hal/python control scheme help

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9 years 2 months ago #98048 by blazini36
I'm having a pretty tough time putting this together in hal. I've been bouncing back and forth with the docs and so far I have a custom.hal file that probably doesn't make any sense.

Any chance you could help me out with an example?

my hal file
Code:
# Generated by PNCconf at Sun Jul 16 19:11:56 2017 # If you make changes to this file, they will be # overwritten when you run PNCconf again loadrt trivkins loadrt [EMCMOT]EMCMOT servo_period_nsec=[EMCMOT]SERVO_PERIOD num_joints=[TRAJ]AXES loadrt hostmot2 loadrt hm2_eth board_ip="10.10.10.10" config="firmware=hm2/7i76/7i76e.BIT num_encoders=1 num_pwmgens=0 num_stepgens=5 sserial_port_0=00xxxx" setp hm2_7i76e.0.watchdog.timeout_ns 5000000 loadrt pid names=pid.x,pid.y,pid.z,pid.s loadrt abs names=abs.spindle loadrt lowpass names=lowpass.spindle loadrt scale names=scale.spindle addf hm2_7i76e.0.read servo-thread addf motion-command-handler servo-thread addf motion-controller servo-thread addf pid.x.do-pid-calcs servo-thread addf pid.y.do-pid-calcs servo-thread addf scale.spindle servo-thread addf abs.spindle servo-thread addf lowpass.spindle servo-thread addf hm2_7i76e.0.write servo-thread setp hm2_7i76e.0.dpll.01.timer-us -50 setp hm2_7i76e.0.stepgen.timer-number 1 # external output signals # --- CAM0_TRIGGER_OUT --- net cam0_trigger_OUT hm2_7i76e.0.7i76.0.0.output-00 # --- CAM0_FLASH_TRIGGER_OUT --- net cam0_flash_trigger_OUT hm2_7i76e.0.7i76.0.0.output-01 # --- CAM1_TRIGGER_OUT --- net cam1_trigger_OUT hm2_7i76e.0.7i76.0.0.output-04 # --- CAM1_FLASH_TRIGGER_OUT --- net cam1_flash_trigger_OUT hm2_7i76e.0.7i76.0.0.output-05 # --- FLASH_INTENSITY_AOUT --- # net Flash_intensity_AOUT-enable => hm2_7i76e.0.7i76.0.0..spinena # net Flash_intensity_AOUT-output => hm2_7i76e.0.7i76.0.0..spinout # net Flash_intensity_AOUT-direction => hm2_7i76e.0.7i76.0.0..spindir # external input signals # --- MIN-X --- net min-x <= hm2_7i76e.0.7i76.0.0.input-00 # --- MAX-X --- net max-x <= hm2_7i76e.0.7i76.0.0.input-01 # --- HOME-X --- net home-x <= hm2_7i76e.0.7i76.0.0.input-02 # --- MIN-Y --- net min-y <= hm2_7i76e.0.7i76.0.0.input-08 # --- MAX-Y --- net max-y <= hm2_7i76e.0.7i76.0.0.input-09 # --- HOME-Y --- net home-y <= hm2_7i76e.0.7i76.0.0.input-10 # --- DIN-01 --- net Park-Cams <= hm2_7i76e.0.7i76.0.0.input-16 # --- DIN-01 --- net cue-sense <= hm2_7i76e.0.7i76.0.0.input-17 #******************* # AXIS X #******************* setp pid.x.Pgain [AXIS_0]P setp pid.x.Igain [AXIS_0]I setp pid.x.Dgain [AXIS_0]D setp pid.x.bias [AXIS_0]BIAS setp pid.x.FF0 [AXIS_0]FF0 setp pid.x.FF1 [AXIS_0]FF1 setp pid.x.FF2 [AXIS_0]FF2 setp pid.x.deadband [AXIS_0]DEADBAND setp pid.x.maxoutput [AXIS_0]MAX_OUTPUT setp pid.x.error-previous-target true setp pid.x.maxerror .0005 net x-index-enable <=> pid.x.index-enable net x-enable => pid.x.enable net x-pos-cmd => pid.x.command net x-vel-cmd => pid.x.command-deriv net x-pos-fb => pid.x.feedback net x-output => pid.x.output # Step Gen signals/setup setp hm2_7i76e.0.stepgen.00.dirsetup [AXIS_0]DIRSETUP setp hm2_7i76e.0.stepgen.00.dirhold [AXIS_0]DIRHOLD setp hm2_7i76e.0.stepgen.00.steplen [AXIS_0]STEPLEN setp hm2_7i76e.0.stepgen.00.stepspace [AXIS_0]STEPSPACE setp hm2_7i76e.0.stepgen.00.position-scale [AXIS_0]STEP_SCALE setp hm2_7i76e.0.stepgen.00.step_type 0 setp hm2_7i76e.0.stepgen.00.control-type 1 setp hm2_7i76e.0.stepgen.00.maxaccel [AXIS_0]STEPGEN_MAXACCEL setp hm2_7i76e.0.stepgen.00.maxvel [AXIS_0]STEPGEN_MAXVEL # ---closedloop stepper signals--- net x-pos-cmd <= axis.0.motor-pos-cmd net x-vel-cmd <= axis.0.joint-vel-cmd net x-output <= hm2_7i76e.0.stepgen.00.velocity-cmd net x-pos-fb <= hm2_7i76e.0.stepgen.00.position-fb net x-pos-fb => axis.0.motor-pos-fb net x-enable <= axis.0.amp-enable-out net x-enable => hm2_7i76e.0.stepgen.00.enable # ---setup home / limit switch signals--- net home-x => axis.0.home-sw-in net min-x => axis.0.neg-lim-sw-in net max-x => axis.0.pos-lim-sw-in #******************* # AXIS Y #******************* setp pid.y.Pgain [AXIS_1]P setp pid.y.Igain [AXIS_1]I setp pid.y.Dgain [AXIS_1]D setp pid.y.bias [AXIS_1]BIAS setp pid.y.FF0 [AXIS_1]FF0 setp pid.y.FF1 [AXIS_1]FF1 setp pid.y.FF2 [AXIS_1]FF2 setp pid.y.deadband [AXIS_1]DEADBAND setp pid.y.maxoutput [AXIS_1]MAX_OUTPUT setp pid.y.error-previous-target true setp pid.y.maxerror .0005 net y-index-enable <=> pid.y.index-enable net y-enable => pid.y.enable net y-pos-cmd => pid.y.command net y-vel-cmd => pid.y.command-deriv net y-pos-fb => pid.y.feedback net y-output => pid.y.output # Step Gen signals/setup setp hm2_7i76e.0.stepgen.01.dirsetup [AXIS_1]DIRSETUP setp hm2_7i76e.0.stepgen.01.dirhold [AXIS_1]DIRHOLD setp hm2_7i76e.0.stepgen.01.steplen [AXIS_1]STEPLEN setp hm2_7i76e.0.stepgen.01.stepspace [AXIS_1]STEPSPACE setp hm2_7i76e.0.stepgen.01.position-scale [AXIS_1]STEP_SCALE setp hm2_7i76e.0.stepgen.01.step_type 0 setp hm2_7i76e.0.stepgen.01.control-type 1 setp hm2_7i76e.0.stepgen.01.maxaccel [AXIS_1]STEPGEN_MAXACCEL setp hm2_7i76e.0.stepgen.01.maxvel [AXIS_1]STEPGEN_MAXVEL # ---closedloop stepper signals--- net y-pos-cmd <= axis.1.motor-pos-cmd net y-vel-cmd <= axis.1.joint-vel-cmd net y-output <= hm2_7i76e.0.stepgen.01.velocity-cmd net y-pos-fb <= hm2_7i76e.0.stepgen.01.position-fb net y-pos-fb => axis.1.motor-pos-fb net y-enable <= axis.1.amp-enable-out net y-enable => hm2_7i76e.0.stepgen.01.enable # ---setup home / limit switch signals--- net home-y => axis.1.home-sw-in net min-y => axis.1.neg-lim-sw-in net max-y => axis.1.pos-lim-sw-in #******************* # SPINDLE S #******************* setp pid.s.Pgain [SPINDLE_9]P setp pid.s.Igain [SPINDLE_9]I setp pid.s.Dgain [SPINDLE_9]D setp pid.s.bias [SPINDLE_9]BIAS setp pid.s.FF0 [SPINDLE_9]FF0 setp pid.s.FF1 [SPINDLE_9]FF1 setp pid.s.FF2 [SPINDLE_9]FF2 setp pid.s.deadband [SPINDLE_9]DEADBAND setp pid.s.maxoutput [SPINDLE_9]MAX_OUTPUT setp pid.s.error-previous-target true net spindle-index-enable <=> pid.s.index-enable net spindle-enable => pid.s.enable net spindle-vel-cmd-rpm => pid.s.command net spindle-vel-fb-rpm => pid.s.feedback net spindle-output <= pid.s.output # ---Encoder feedback signals/setup--- setp hm2_7i76e.0.encoder.00.counter-mode 0 setp hm2_7i76e.0.encoder.00.filter 1 setp hm2_7i76e.0.encoder.00.index-invert 0 setp hm2_7i76e.0.encoder.00.index-mask 0 setp hm2_7i76e.0.encoder.00.index-mask-invert 0 setp hm2_7i76e.0.encoder.00.scale [SPINDLE_9]ENCODER_SCALE net spindle-revs <= hm2_7i76e.0.encoder.00.position net spindle-vel-fb-rps <= hm2_7i76e.0.encoder.00.velocity net spindle-index-enable <=> hm2_7i76e.0.encoder.00.index-enable # ---setup spindle control signals--- net spindle-vel-cmd-rps <= motion.spindle-speed-out-rps net spindle-vel-cmd-rps-abs <= motion.spindle-speed-out-rps-abs net spindle-vel-cmd-rpm <= motion.spindle-speed-out net spindle-vel-cmd-rpm-abs <= motion.spindle-speed-out-abs net spindle-enable <= motion.spindle-on net spindle-cw <= motion.spindle-forward net spindle-ccw <= motion.spindle-reverse net spindle-brake <= motion.spindle-brake net spindle-revs => motion.spindle-revs net spindle-at-speed => motion.spindle-at-speed net spindle-vel-fb-rps => motion.spindle-speed-in net spindle-index-enable <=> motion.spindle-index-enable # ---Setup spindle at speed signals--- sets spindle-at-speed true # Use ACTUAL spindle velocity from spindle encoder # spindle-velocity bounces around so we filter it with lowpass # spindle-velocity is signed so we use absolute component to remove sign # ACTUAL velocity is in RPS not RPM so we scale it. setp scale.spindle.gain 60 setp lowpass.spindle.gain 1.000000 net spindle-vel-fb-rps => scale.spindle.in net spindle-fb-rpm scale.spindle.out => abs.spindle.in net spindle-fb-rpm-abs abs.spindle.out => lowpass.spindle.in net spindle-fb-rpm-abs-filtered lowpass.spindle.out #****************************** # connect miscellaneous signals #****************************** # ---HALUI signals--- net joint-select-a halui.joint.0.select net x-is-homed halui.joint.0.is-homed net jog-x-pos halui.jog.0.plus net jog-x-neg halui.jog.0.minus net jog-x-analog halui.jog.0.analog net jog-selected-pos halui.jog.selected.plus net jog-selected-neg halui.jog.selected.minus net spindle-manual-cw halui.spindle.forward net spindle-manual-ccw halui.spindle.reverse net spindle-manual-stop halui.spindle.stop net machine-is-on halui.machine.is-on net jog-speed halui.jog-speed # ---coolant signals--- net coolant-mist <= iocontrol.0.coolant-mist net coolant-flood <= iocontrol.0.coolant-flood # ---probe signal--- net probe-in => motion.probe-input # ---motion control signals--- net in-position <= motion.in-position net machine-is-enabled <= motion.motion-enabled # ---digital in / out signals--- # ---estop signals--- net estop-out <= iocontrol.0.user-enable-out net estop-out => iocontrol.0.emc-enable-in # ---toolchange signals for custom tool changer--- net tool-number <= iocontrol.0.tool-prep-number net tool-change-request <= iocontrol.0.tool-change net tool-change-confirmed => iocontrol.0.tool-changed net tool-prepare-request <= iocontrol.0.tool-prepare net tool-prepare-confirmed => iocontrol.0.tool-prepared

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9 years 2 months ago #98171 by blazini36
I'm working on this and I could have sworn that in halshow the hm2_7i76e.0.encoder.00.input-index pin would go true as the sensor on it went high. If I setp index-enable true the sensor going high changes the enable pin to false so I know it's being seen by the board. I should just be able to put the updown function on a field input right? we're probably talking 50hz max. Any Idea of the max GPIO speed? I'm sure it's above 50hz

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9 years 2 months ago #98175 by PCW
Replied by PCW on topic hal/python control scheme help
Both the hm2_7i76e.0.encoder.00.input-index pin and the field I/O are sampled at the servo thread rate so normally every
1 millisecond. So as long as the input high and low times are greater than 1 ms you should be fine

You may not see them reliably using the watch or halmeter functions since with default settings,
the GUI is only updated about 10 times per second, but you can check them with halscope.

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9 years 2 months ago #98178 by blazini36
I'm was triggering the sensor slowly by hand, I never changed to voltage divider so the pin may not have been going completely low, but it did trigger index-enable false. the GPIO input

I'm writing a new hal file for this and I'm using updown as you suggested for the sensor I'm using for the index and it works.

My issue is I'm not sure what to do with the comparator you mentioned, I can't figure out how that works.

right now im trying to run encoder counts into another updown which might work but I'm afraid I'm using too much software to do this.

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9 years 2 months ago #98182 by blazini36
I figured out the use of comparator and actually managed to write a hal file. This works exactly as intended.

Would you say this is an efficient way to do this?

loadrt updown names=updown.contrast
loadrt conv_s32_bit names=conv_s32_bit.contrast
loadrt offset names=offset.encoder
loadrt comp names=comp.trigger

addf updown.encoder servo-thread
addf updown.contrast servo-thread
addf conv_s32_bit.contrast servo-thread
addf comp.trigger servo-thread


####trigger encoder index enable on value of setp updown.contrast.max######
net contrast_count updown.contrast.countup <= hm2_7i76e.0.7i76.0.0.input-17
net contrast_limit_reached conv_s32_bit.contrast.in <= updown.contrast.count
net contrast_reset_encdr hm2_7i76e.0.encoder.00.reset <= conv_s32_bit.contrast.out

#####count encoder and trigger camera on comp.trigger.in0#####
net trigger_position comp.trigger.in1 <= hm2_7i76e.0.encoder.00.position
net cam0_trigger_OUT <= comp.trigger.out

setp hm2_7i76e.0.encoder.00.counter-mode 1
setp hm2_7i76e.0.encoder.00.scale [WEB_1]ENCODER_SCALE
setp updown.contrast.wrap true
setp updown.contrast.max 2

#####comparator input for trigger offset########
setp comp.trigger.in0 25

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