Rigid Tapping Help

############################################################################### # Spindle Control section ############################################################################### [SPINDLE] # High Gear MAX_RPM_HIGH = 3000 GEAR_RATIO = 2 # Low Gear SCALE_LOW = 1650 OFFSET_LOW = 0.035 MAX_RPM_LOW = 1500 # Spindle at Speed tolerance (RPM) TOLERANCE = 200 # Preset Speeds for GUI S1 = 400 S2 = 1000 S3 = 2800 ############################################################################### # Hardware Abstraction Layer section ############################################################################### [HAL] # The run script first uses halcmd to execute any HALFILE # files, and then to execute any individual HALCMD commands. # # list of hal config files to run through halcmd #+ files are executed in the order in which they appear HALFILE = stepper_xyza.hal HALFILE = standard_pinout.hal HALFILE = Spindle.hal HALFILE = manualtoolchange.hal POSTGUI_HALFILE = sherline-mill-gVCP.hal

# Spindle Control File loadrt abs count=1 loadrt pwmgen output_type=0 # spindle speed feedback loadrt encoder num_chan=1 loadrt lowpass count=1 loadrt mult2 count=1 loadrt near loadrt gearchange # base thread addf pwmgen.make-pulses base-thread addf encoder.update-counters base-thread #servo thread addf pwmgen.update servo-thread addf abs.0 servo-thread addf encoder.capture-position servo-thread addf lowpass.0 servo-thread addf near.0 servo-thread addf mult2.0 servo-thread addf gearchange.0 servo-thread #Spindle Control net spindle-enable <= motion.spindle-on => pwmgen.0.enable net spindle-cmd <= motion.spindle-speed-out => gearchange.0.speed-in net spindle-cmd-scaled <= gearchange.0.speed-out => pwmgen.0.value net spindle-pwm <= pwmgen.0.pwm #Spindle Speed Scaling setp pwmgen.0.pwm-freq 5 setp gearchange.0.min1 0 setp gearchange.0.max1 [SPINDLE]MAX_RPM_LOW setp gearchange.0.min2 0 setp gearchange.0.max2 [SPINDLE]MAX_RPM_HIGH setp gearchange.0.scale2 [SPINDLE]GEAR_RATIO setp pwmgen.0.scale [SPINDLE]SCALE_LOW #low gear setp pwmgen.0.offset [SPINDLE]OFFSET_LOW #low gear setp pwmgen.0.dither-pwm true #Spindle Feedback setp encoder.0.position-scale 6.000000 setp encoder.0.counter-mode 1 # report our revolution count to the motion controller net spindle-position encoder.0.position => motion.spindle-revs net spindle-velocity encoder.0.velocity => motion.spindle-speed-in net spindle-phase-a encoder.0.phase-A setp lowpass.0.gain 0.01 net spindle-velocity => lowpass.0.in net spindle-fb-filtered <= lowpass.0.out net spindle-fb-filtered mult2.0.in1 net spindle-fb-rpm mult2.0.out setp mult2.0.in0 60 # Test for spindle at speed net spindle-cmd near.0.in1 net spindle-fb-rpm near.0.in2 net spindle-at-speed motion.spindle-at-speed <= near.0.out setp near.0.difference [SPINDLE]TOLERANCE #If within 100 RPM #Connect to physical pins setp parport.0.pin-01-out-invert 1 net spindle-pwm => parport.0.pin-01-out setp parport.0.pin-17-out-invert 1 net spindle-enable => parport.0.pin-17-out net spindle-phase-a <= parport.0.pin-15-in-not

# create a 'estop-is-deactivated' signal loadrt not count=3 #names=not.0,not.1 addf not.0 servo-thread addf not.1 servo-thread addf not.2 servo-thread net estop halui.estop.is-activated => not.0.in # and activate the settings box when estop is off #net estop-inactive not.0.out => gladevcp.settings # activate the spindle HAL table and all its children when the machine is on net machine-on halui.machine.is-on => gladevcp.spindle => gladevcp.pulley net machine-on => gladevcp.preset-speeds # **** Setup of spindle speed display using glade -START **** # **** Use ACTUAL spindle velocity from spindle encoder # **** spindle-velocity is signed so we use absolute component to remove sign net spindle-fb-rpm => abs.0.in net spindle-fb-abs-rpm abs.0.out => gladevcp.spindle-rpm-hbar net spindle-fb-abs-rpm => gladevcp.spindle-speed net spindle-cmd => gladevcp.spindle-commanded-speed # **** set up spindle at speed indicator **** net spindle-at-speed => gladevcp.spindle-at-speed-led # Link the gearchange to the pulley button net gearchange-cmd <= gladevcp.high_speed_pulley => gearchange.0.sel

import os,sys from gladevcp.persistence import IniFile,widget_defaults,set_debug,select_widgets import hal import hal_glib import gtk import glib import linuxcnc import time debug = 1 c = linuxcnc.command() s = linuxcnc.stat() config_ini_file = linuxcnc.ini(os.getenv("INI_FILE_NAME")) axes = int(config_ini_file.find("TRAJ", "AXES") or 0) def all_axes_homed(): print "axes: %i" % axes axes_home= s.homed print axes_home print axes_home.count(1) if axes_home.count(1) == axes: print ("All axes homed") return 1 else: print ("At least one axes is not homed") return 0 def ok_for_mdi(): s.poll() print ("OK for MDI Mode") print ("estop: %i" % s.estop) print ("enabled: %i" % s.enabled) print ("interp_state: %i" % s.interp_state) return not s.estop and s.enabled and all_axes_homed() and (s.interp_state == linuxcnc.INTERP_IDLE) def ok_for_manual(): s.poll() print ("OK for Manual Mode") print ("estop: %i" % s.estop) print ("enabled: %i" % s.enabled) print ("interp_state: %i" % s.interp_state) print ("task_mode: %i" % s.task_mode) return not s.estop and s.enabled and (s.interp_state == linuxcnc.INTERP_IDLE) and (s.task_mode <> linuxcnc.MODE_AUTO) class HandlerClass: ''' class with gladevcp callback handlers ''' S1 = 0 S2 = 0 S3 = 0 def on_pulley_toggled(self,widget,data=None): if widget.get_active(): self.builder.get_object('spindle-rpm-hbar').max = float(self.max_speed_high_gear) else: self.builder.get_object('spindle-rpm-hbar').max = float(self.max_speed_low_gear) self.builder.get_object('spindle-rpm-hbar').queue_draw() self.spindle_rpm_hbar_max = self.builder.get_object('spindle-rpm-hbar').max print "Toggle Pulley" def on_stop_clicked(self,widget,data=None): c.spindle(0) print "Stop Clicked" def on_s1_clicked(self,widget,data=None): if ok_for_mdi(): c.mode(linuxcnc.MODE_MDI) c.wait_complete() # wait until mode switch executed c.mdi("M3 S%d" % self.S1) print "S1: M3 S%d" % self.S1 def on_s2_clicked(self,widget,data=None): if ok_for_mdi(): c.mode(linuxcnc.MODE_MDI) c.wait_complete() # wait until mode switch executed c.mdi("M3 S%d" % self.S2) print "S2: M3 S%d" % self.S2 def on_s3_clicked(self,widget,data=None): if ok_for_mdi(): c.mode(linuxcnc.MODE_MDI) c.wait_complete() # wait until mode switch executed c.mdi("M3 S%d" % self.S3) print "S3: M3 S%d" % self.S3 def on_destroy(self,obj,data=None): self.ini.save_state(self) def __init__(self, halcomp,builder,useropts): ''' Handler classes are instantiated in the following state: - the widget tree is created, but not yet realized (no toplevel window.show() executed yet) - the halcomp HAL component is set up and the widhget tree's HAL pins have already been added to it - it is safe to add more hal pins because halcomp.ready() has not yet been called at this point. after all handlers are instantiated in command line and get_handlers() order, callbacks will be connected with connect_signals()/signal_autoconnect() The builder may be either of libglade or GtkBuilder type depending on the glade file format. ''' self.halcomp = halcomp self.builder = builder self.useropts = useropts self.max_speed_high_gear = float(config_ini_file.find("SPINDLE", "MAX_RPM_HIGH") or 0.0) self.max_speed_low_gear = float(config_ini_file.find("SPINDLE", "MAX_RPM_LOW") or 0.0) self.S1 = float(config_ini_file.find("SPINDLE", "S1") or 100.0) self.S2 = float(config_ini_file.find("SPINDLE", "S2") or 1000.0) self.S3 = float(config_ini_file.find("SPINDLE", "S3") or 2800.0) spindle_S1=self.builder.get_object('hal_spindle_s1') spindle_S2=self.builder.get_object('hal_spindle_s2') spindle_S3=self.builder.get_object('hal_spindle_s3') spindle_S1.set_label("%d RPM" % self.S1) spindle_S2.set_label("%d RPM" % self.S2) spindle_S3.set_label("%d RPM" % self.S3) print "High Gear: %d" % self.max_speed_high_gear print "Low Gear: %d" % self.max_speed_low_gear self.defaults = { IniFile.vars : { 'spindle_rpm_hbar_max' : self.max_speed_high_gear}, IniFile.widgets: widget_defaults(select_widgets(self.builder.get_objects(), hal_only=True,output_only = True)) } self.ini_filename = __name__ + ".ini" print "Ini File Name: %s" % self.ini_filename self.ini = IniFile(self.ini_filename,self.defaults,self.builder) self.ini.restore_state(self) self.builder.get_object('spindle-rpm-hbar').max= float(self.spindle_rpm_hbar_max) self.builder.get_object('spindle-rpm-hbar').queue_draw() def get_handlers(halcomp,builder,useropts): ''' this function is called by gladevcp at import time (when this module is passed with '-u <modname>.py') return a list of object instances whose methods should be connected as callback handlers any method whose name does not begin with an underscore ('_') is a callback candidate the 'get_handlers' name is reserved - gladevcp expects it, so do not change ''' return [HandlerClass(halcomp,builder,useropts)]