classicladder will not load change signals

Good Day All,
I am trying to convert a old mazak M3 lathe to Linuxcnc and mesa cards 5i20,7i33TA,7i37TA.
Problem I can not load the tool change signals ,
The axis GUI file shows the classicladder logic but all IO variables have no hal signals connected.
If I add the tool change signals the system will not configure .
where are all the files related to classicladder located ,custom hal, ini,?

Any help or direction will be greatly appreciated

Best Regards john
Linuxcnc error report

Real time system did not load

Debug File information

Error : could not insert module /usr/realtime-3.4-9rtai-686-pae/modules/rtai_hal.ko:file exists
7338

Attached Hal,clp and Ini files

Did you get to the bottom of this?

/rtai_hal.ko:file exists

Can often mean that a failed launch has let things in a tangle and a re-start is needed.

Good day Andy,
Thanks for the interest .
I have not solved the problem with loading classic ladder,
I have tried restarting but no progress as yet,
Regards john

Can you post more of the error messages? all of your config files?
Also there is at least one spelling mistake in your HAL file haliu instead of halui.
I'm sure this isn't the actual problem but needs to be fixed.
This is a pncconf built config.... did it work before you added to it?

Chris M

Good Day Chris,
Many thanks for your reply,
The pncconf built config worked ok, the problem started when I tried to load the tool change classicladder.
The config will only install when all the machine IO's are commented out, at present one of the machine IO's is not
commented out in the in the custom.hal file, this is stopping linuxcnc config from starting.
I have not been able to copy the Print file information or the Debug file information (do not know how).
I have copied linuxcnc error message which is included in the attached file mazak303.zip file.
My linux ability is very limited but trying to improve.
Any advise is most welcome.
Regards john

I think that some of the pin names in your custom.hal file are wrong.
for example:
hm2_5i20.0.gpio.071-out should be hm2_5i20.0.gpio.071.out

If you open a terminal, run linuxcnc from there (type linuxcnc and press enter).
it should print error messages. copy and paste them here please.

Chris M

Good Day Chris.

Error messages when starting linuxcnc from the terminal,
linuxcnc_debug.txt , linuxcnc_print.txt

Regards john

There is no linuxcnc_debug.txt file (they are both the same )

To be clear I'm looking for the text printed in the terminal.

Chris M

Did you fix the pin name problems in the custom.hal file?