Mesa 5i24 mesaflash : No 5I24 board found

Ok I set in halfile

setp hm2_[HOSTMOT2](BOARD0).0.gpio.021.is_output 1
setp hm2_[HOSTMOT2](BOARD0).0.gpio.022.is_output 1
setp hm2_[HOSTMOT2](BOARD0).0.gpio.023.is_output 1

setp hm2_[HOSTMOT2](BOARD0).0.gpio.021.out 0
setp hm2_[HOSTMOT2](BOARD0).0.gpio.022.out 0
setp hm2_[HOSTMOT2](BOARD0).0.gpio.023.out 0

and Red watchdog LED went OFF

I still can't get AOUTx voltages working

Hmm I tried this with LinuxCNC 2.7.6, a 5I24 with 7I65 on P4
and the bitfile I created for you, and setting analog voltages worked OK

Can you post your hal file here?

loadrt trivkins
loadrt [EMCMOT]EMCMOT servo_period_nsec=[EMCMOT]SERVO_PERIOD num_joints=[TRAJ]AXES

loadrt hostmot2
loadrt hm2_pci config=[HOSTMOT2](CONFIG0)


setp hm2_[HOSTMOT2](BOARD0).0.watchdog.timeout_ns 10000000

loadrt mesa_7i65 bspi_chans=hm2_5i24.0.bspi.0

loadrt pid names=pid.x,pid.y,pid.z,pid.a,pid.b,pid.c,pid.spindle,pid.4,pid.5
loadrt abs names=abs.spindle
loadrt lowpass names=lowpass.spindle

addf hm2_[HOSTMOT2](BOARD0).0.read servo-thread
addf motion-command-handler servo-thread
addf motion-controller servo-thread
addf pid.x.do-pid-calcs servo-thread
addf pid.y.do-pid-calcs servo-thread
addf pid.z.do-pid-calcs servo-thread
addf pid.a.do-pid-calcs servo-thread
addf pid.b.do-pid-calcs servo-thread
addf pid.c.do-pid-calcs servo-thread
addf pid.spindle.do-pid-calcs servo-thread
addf pid.4.do-pid-calcs servo-thread
addf pid.5.do-pid-calcs servo-thread
addf abs.spindle servo-thread
addf lowpass.spindle servo-thread
addf hm2_[HOSTMOT2](BOARD0).0.write servo-thread
#addf mesa_7i65.0 servo-thread



setp hm2_[HOSTMOT2](BOARD0).0.gpio.021.is_output 1
setp hm2_[HOSTMOT2](BOARD0).0.gpio.022.is_output 1
setp hm2_[HOSTMOT2](BOARD0).0.gpio.023.is_output 1

setp hm2_[HOSTMOT2](BOARD0).0.gpio.021.out 0
setp hm2_[HOSTMOT2](BOARD0).0.gpio.022.out 0
setp hm2_[HOSTMOT2](BOARD0).0.gpio.023.out 0



# external output signals
# external input signals

#*******************
# AXIS X
#*******************

setp pid.x.Pgain [AXIS_0]P
setp pid.x.Igain [AXIS_0]I
setp pid.x.Dgain [AXIS_0]D
setp pid.x.bias [AXIS_0]BIAS
setp pid.x.FF0 [AXIS_0]FF0
setp pid.x.FF1 [AXIS_0]FF1
setp pid.x.FF2 [AXIS_0]FF2
setp pid.x.deadband [AXIS_0]DEADBAND
setp pid.x.maxoutput [AXIS_0]MAX_OUTPUT

net x-index-enable <=> pid.x.index-enable
net x-enable => pid.x.enable
net x-output => pid.x.output
net x-pos-cmd => pid.x.command
net x-vel-fb => pid.x.feedback-deriv
net x-pos-fb => pid.x.feedback

# ---PWM Generator signals/setup---

######setp hm2_[HOSTMOT2](BOARD0).0.analog.00.scale [AXIS_0]OUTPUT_SCALE

###net x-output => hm2_5i24.0.pwmgen.00.value
net x-pos-cmd axis.0.motor-pos-cmd
net x-enable axis.0.amp-enable-out => mesa-7i65.0.enable.0.out

# ---Encoder feedback signals/setup---

setp hm2_5i24.0.encoder.00.counter-mode 0
setp hm2_5i24.0.encoder.00.filter 1
setp hm2_5i24.0.encoder.00.index-invert 0
setp hm2_5i24.0.encoder.00.index-mask 0
setp hm2_5i24.0.encoder.00.index-mask-invert 0
setp hm2_5i24.0.encoder.00.scale [AXIS_0]ENCODER_SCALE

net x-pos-fb <= hm2_5i24.0.encoder.00.position
net x-vel-fb <= hm2_5i24.0.encoder.00.velocity
net x-pos-fb => axis.0.motor-pos-fb
net x-index-enable axis.0.index-enable <=> hm2_5i24.0.encoder.00.index-enable
net x-pos-rawcounts <= hm2_5i24.0.encoder.00.rawcounts

# ---setup home / limit switch signals---

net x-home-limit => axis.0.home-sw-in
net x-both-limit => axis.0.neg-lim-sw-in
net x-both-limit => axis.0.pos-lim-sw-in



#*******************
# AXIS Y
#*******************

setp pid.y.Pgain [AXIS_1]P
setp pid.y.Igain [AXIS_1]I
setp pid.y.Dgain [AXIS_1]D
setp pid.y.bias [AXIS_1]BIAS
setp pid.y.FF0 [AXIS_1]FF0
setp pid.y.FF1 [AXIS_1]FF1
setp pid.y.FF2 [AXIS_1]FF2
setp pid.y.deadband [AXIS_1]DEADBAND
setp pid.y.maxoutput [AXIS_1]MAX_OUTPUT

net y-index-enable <=> pid.y.index-enable
net y-enable => pid.y.enable
net y-output => pid.y.output
net y-pos-cmd => pid.y.command
net y-vel-fb => pid.y.feedback-deriv
net y-pos-fb => pid.y.feedback

# ---PWM Generator signals/setup---

###setp hm2_5i24.0.pwmgen.02.output-type 2
###setp hm2_5i24.0.pwmgen.02.scale [AXIS_1]OUTPUT_SCALE

###net y-output => hm2_5i24.0.pwmgen.02.value
net y-pos-cmd axis.1.motor-pos-cmd
net y-enable axis.1.amp-enable-out => mesa-7i65.0.enable.1.out

# ---Encoder feedback signals/setup---

setp hm2_5i24.0.encoder.02.counter-mode 0
setp hm2_5i24.0.encoder.02.filter 1
setp hm2_5i24.0.encoder.02.index-invert 0
setp hm2_5i24.0.encoder.02.index-mask 0
setp hm2_5i24.0.encoder.02.index-mask-invert 0
setp hm2_5i24.0.encoder.02.scale [AXIS_1]ENCODER_SCALE

net y-pos-fb <= hm2_5i24.0.encoder.02.position
net y-vel-fb <= hm2_5i24.0.encoder.02.velocity
net y-pos-fb => axis.1.motor-pos-fb
net y-index-enable axis.1.index-enable <=> hm2_5i24.0.encoder.02.index-enable
net y-pos-rawcounts <= hm2_5i24.0.encoder.02.rawcounts

# ---setup home / limit switch signals---

net y-home-limit => axis.2.home-sw-in
net y-both-limit => axis.2.neg-lim-sw-in
net y-both-limit => axis.2.pos-lim-sw-in






#*******************
# AXIS Z
#*******************

setp pid.z.Pgain [AXIS_2]P
setp pid.z.Igain [AXIS_2]I
setp pid.z.Dgain [AXIS_2]D
setp pid.z.bias [AXIS_2]BIAS
setp pid.z.FF0 [AXIS_2]FF0
setp pid.z.FF1 [AXIS_2]FF1
setp pid.z.FF2 [AXIS_2]FF2
setp pid.z.deadband [AXIS_2]DEADBAND
setp pid.z.maxoutput [AXIS_2]MAX_OUTPUT

net z-index-enable <=> pid.z.index-enable
net z-enable => pid.z.enable
net z-output => pid.z.output
net z-pos-cmd => pid.z.command
net z-vel-fb => pid.z.feedback-deriv
net z-pos-fb => pid.z.feedback

# ---PWM Generator signals/setup---

###setp hm2_5i24.0.pwmgen.01.output-type 2
###setp hm2_5i24.0.pwmgen.01.scale [AXIS_2]OUTPUT_SCALE

###net z-output => hm2_5i24.0.pwmgen.01.value
net z-pos-cmd axis.2.motor-pos-cmd
net z-enable axis.2.amp-enable-out => mesa-7i65.0.enable.2.out

# ---Encoder feedback signals/setup---

setp hm2_5i24.0.encoder.01.counter-mode 0
setp hm2_5i24.0.encoder.01.filter 1
setp hm2_5i24.0.encoder.01.index-invert 0
setp hm2_5i24.0.encoder.01.index-mask 0
setp hm2_5i24.0.encoder.01.index-mask-invert 0
setp hm2_5i24.0.encoder.01.scale [AXIS_2]ENCODER_SCALE

net z-pos-fb <= hm2_5i24.0.encoder.01.position
net z-vel-fb <= hm2_5i24.0.encoder.01.velocity
net z-pos-fb => axis.2.motor-pos-fb
net z-index-enable axis.2.index-enable <=> hm2_5i24.0.encoder.01.index-enable
net z-pos-rawcounts <= hm2_5i24.0.encoder.01.rawcounts

# ---setup home / limit switch signals---

net z-home-limit => axis.1.home-sw-in
net z-both-limit => axis.1.neg-lim-sw-in
net z-both-limit => axis.1.pos-lim-sw-in


#*******************
# AXIS B
#*******************

setp pid.b.Pgain [AXIS_4]P
setp pid.b.Igain [AXIS_4]I
setp pid.b.Dgain [AXIS_4]D
setp pid.b.bias [AXIS_4]BIAS
setp pid.b.FF0 [AXIS_4]FF0
setp pid.b.FF1 [AXIS_4]FF1
setp pid.b.FF2 [AXIS_4]FF2
setp pid.b.deadband [AXIS_4]DEADBAND
setp pid.b.maxoutput [AXIS_4]MAX_OUTPUT

net b-index-enable <=> pid.b.index-enable
net b-enable => pid.b.enable
net b-output => pid.b.output
net b-pos-cmd => pid.b.command
net b-vel-fb => pid.b.feedback-deriv
net b-pos-fb => pid.b.feedback

# ---PWM Generator signals/setup---
# W przypdku dolozenia podzielnicy zrobic odpowiednie pwmgen.03 pwmgen.04 A - zamienione z B

###setp hm2_5i24.0.pwmgen.03.output-type 2
###setp hm2_5i24.0.pwmgen.03.scale [AXIS_4]OUTPUT_SCALE

###net b-output => hm2_5i24.0.pwmgen.03.value
net b-pos-cmd axis.4.motor-pos-cmd
net b-enable axis.4.amp-enable-out => mesa-7i65.0.enable.3.out


# ---Encoder feedback signals/setup---

setp hm2_5i24.0.encoder.03.counter-mode 0
setp hm2_5i24.0.encoder.03.filter 1
setp hm2_5i24.0.encoder.03.index-invert 0
setp hm2_5i24.0.encoder.03.index-mask 0
setp hm2_5i24.0.encoder.03.index-mask-invert 0
setp hm2_5i24.0.encoder.03.scale [AXIS_4]ENCODER_SCALE

net b-pos-fb <= hm2_5i24.0.encoder.03.position
net b-vel-fb <= hm2_5i24.0.encoder.03.velocity
net b-pos-fb => axis.4.motor-pos-fb
net b-index-enable axis.4.index-enable <=> hm2_5i24.0.encoder.03.index-enable
net b-pos-rawcounts <= hm2_5i24.0.encoder.03.rawcounts

# ---setup home / limit switch signals---

net b-home-limit => axis.4.home-sw-in
net b-both-limit => axis.4.neg-lim-sw-in
net b-both-limit => axis.4.pos-lim-sw-in






#*******************
# SPINDLE S
#*******************


setp pid.spindle.Pgain 0140 #[SPINDLE_9]P
setp pid.spindle.Igain 0 #[SPINDLE_9]I
setp pid.spindle.Dgain 0 #[SPINDLE_9]D
setp pid.spindle.bias 0 #[SPINDLE_9]BIAS
setp pid.spindle.FF0 0 #[SPINDLE_9]FF0
setp pid.spindle.FF1 0 #[SPINDLE_9]FF1
setp pid.spindle.FF2 0 #[SPINDLE_9]FF2
setp pid.spindle.deadband 20 #[SPINDLE_9]DEADBAND
setp pid.spindle.maxoutput [SPINDLE_9]OUTPUT_SCALE

net spindle-on => pid.spindle.enable


#net b-output => pid.b.output
#net b-pos-cmd => pid.b.command
#net b-vel-fb => pid.b.feedback-deriv
#net b-pos-fb => pid.b.feedback


#dzis setp hm2_5i24.0.pwmgen.05.output-type 2
#dzis setp hm2_5i24.0.pwmgen.05.scale [SPINDLE_9]OUTPUT_SCALE

#setp hm2_5i24.0.encoder.05.counter-mode 0
#setp hm2_5i24.0.encoder.05.filter 0
#setp hm2_5i24.0.encoder.05.index-invert 0
#setp hm2_5i24.0.encoder.05.index-mask 0
#setp hm2_5i24.0.encoder.05.index-mask-invert 0
#setp hm2_5i24.0.encoder.05.scale [SPINDLE_9]POSITION_SCALE


#

---

# ---setup spindle control signals---

net spindle-vel-cmd-rps <= motion.spindle-speed-out-rps
net spindle-vel-cmd <= motion.spindle-speed-out
net spindle-on <= motion.spindle-on
net spindle-cw <= motion.spindle-forward
net spindle-ccw <= motion.spindle-reverse
net spindle-brake <= motion.spindle-brake
net spindle-revs => motion.spindle-revs
#net spindle-at-speed => motion.spindle-at-speed
#net spindle-vel-fb => motion.spindle-speed-in
net spindle-index-enable <=> motion.spindle-index-enable

loadrt mult2 count=1
addf mult2.0 servo-thread


net spindle-vel-fb => mult2.0.in0
setp mult2.0.in1 60

net spindle-vel-fb-rpm <= mult2.0.out
net spindle-vel-fb-rpm => motion.spindle-speed-in


# ---Setup spindle at speed signals---


# load a near component and attach it to a thread
loadrt near
addf near.0 servo-thread

net spindle-vel-cmd near.0.in1
net spindle-vel-fb-rpm near.0.in2

net spindle-at-speed motion.spindle-at-speed <= near.0.out

# set the spindle speed inputs to agree if within 10%
setp near.0.scale 1.1

#sets spindle-at-speed true
#net spindle-index-enable hm2_5i24.0.encoder.05.index-enable

# Używam ZADANEJ prędkości wrzeciona z LinuxCNC ponieważ nie był zdefiniowany enkoder wrzeciona
# prędkość ZADANA jest ze znakiem więc używamy komponentu abs aby usunąć znak

net spindle-vel-cmd => abs.spindle.in
net absolute-spindle-vel <= abs.spindle.out

#linkps hm2_5i24.0.encoder.05.position => spindle-revs
#linkps hm2_5i24.0.encoder.05.velocity => spindle-vel-fb

#******************************
# connect miscellaneous signals
#******************************

# ---HALUI signals---

net joint-select-a halui.joint.0.select
net x-is-homed halui.joint.0.is-homed
net jog-x-pos halui.jog.0.plus
net jog-x-neg halui.jog.0.minus
net jog-x-analog halui.jog.0.analog
net joint-select-b halui.joint.1.select
net y-is-homed halui.joint.1.is-homed
net jog-y-pos halui.jog.1.plus
net jog-y-neg halui.jog.1.minus
net jog-y-analog halui.jog.1.analog
net joint-select-c halui.joint.2.select
net z-is-homed halui.joint.2.is-homed
net jog-z-pos halui.jog.2.plus
net jog-z-neg halui.jog.2.minus
net jog-z-analog halui.jog.2.analog
net jog-selected-pos halui.jog.selected.plus
net jog-selected-neg halui.jog.selected.minus
net spindle-manual-cw halui.spindle.forward
net spindle-manual-ccw halui.spindle.reverse
net spindle-manual-stop halui.spindle.stop
net machine-is-on halui.machine.is-on
net jog-speed halui.jog-speed
net MDI-mode halui.mode.is-mdi

# ---coolant signals---

net coolant-mist <= iocontrol.0.coolant-mist
net coolant-flood <= iocontrol.0.coolant-flood


# ---motion control signals---

net in-position <= motion.in-position
net machine-is-enabled <= motion.motion-enabled

# ---digital in / out signals---



net estop-out <= iocontrol.0.user-enable-out
net estop-out => iocontrol.0.emc-enable-in

# ---manual tool change signals---

loadusr -W hal_manualtoolchange
net tool-change-request iocontrol.0.tool-change => hal_manualtoolchange.change
net tool-change-confirmed iocontrol.0.tool-changed <= hal_manualtoolchange.changed
net tool-number iocontrol.0.tool-prep-number => hal_manualtoolchange.number
net tool-prepare-loopback iocontrol.0.tool-prepare => iocontrol.0.tool-prepared



Before enabling mesa-7i64.0.output.0.out AOUT0 voltage is approx. 200mV
When I enable that pin voltage drops to 0.2 mV.
Changing mesa-7i64.0.analogue.0.out does nothing.

Enable is unrelated to the analog output ( it just controls the drive enable OPTO )

I suspect you have the Analog out and enable pins mixed up

How is that possible?

I dont know but I do know that the enable output OPTOs are independent
of the analog outputs and if you measure across them you will see a change
when enabled or not enabled

Also because the analog I/O has an isolated ground you must measure the analog output
between AOUTN and AGND (not system or digital ground)

In your above Hal code you have these 2 lines commented out. I wouldn't expect any reading on the X analog output without a single going to it.

That should be OK ( the default scale is +-1 for full scale)
That worked for me anyway ( setting analog out to 0.5 gave 5V output)

7i65 works fine.
Thanks for help, I have been probing wrong pins.