Avon 3000 Mill retrofit
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09 Nov 2025 10:24 #338108
by zoeper
Avon 3000 Mill retrofit was created by zoeper
Hi All, I want to tackle a project that I started about 6 years ago and never got round to.
Mi Avon Mill with Anilam GXM contro l served me well until one day it did'nt. First the one servo driver failed. The machine uses Baldor (i think) DC servo motors with tacho and encoder feedback. I replaced the drive and the machine was running OK. At some point I re-soldered some of the Anilam control cards, as the machine was acting unpredictably and I suspected dry joints. I decided it was no longer useable when the Z-axis had a runaway and crashed a tool into my manual tool setter. (coming to think of it, this could also have been an encoder problem)
I bought a Mesa 5i25 Superport and a Mesa 7i77D card for it, but that is where I got stuck.
I now started up an old Dell Core 2 Duo machine with 4GB ram and a 240GB SSD for the retrofit, and installed LinuxCNC 2.9.4
My plan is to first get the Dell and Mesa cards running on the bench, Maybe toggle a output and read a handwheel or switch. Then do the transplant and get things working from there. If possible, I want to use the existing electrics cabinet and just connect to the two ribbon cables connecting the Anilam with the electrical cabinet. I will start with the existing drives, and upgrade to AC drives and motors when budget allows.
Comments and suggestions welcome
Mi Avon Mill with Anilam GXM contro l served me well until one day it did'nt. First the one servo driver failed. The machine uses Baldor (i think) DC servo motors with tacho and encoder feedback. I replaced the drive and the machine was running OK. At some point I re-soldered some of the Anilam control cards, as the machine was acting unpredictably and I suspected dry joints. I decided it was no longer useable when the Z-axis had a runaway and crashed a tool into my manual tool setter. (coming to think of it, this could also have been an encoder problem)
I bought a Mesa 5i25 Superport and a Mesa 7i77D card for it, but that is where I got stuck.
I now started up an old Dell Core 2 Duo machine with 4GB ram and a 240GB SSD for the retrofit, and installed LinuxCNC 2.9.4
My plan is to first get the Dell and Mesa cards running on the bench, Maybe toggle a output and read a handwheel or switch. Then do the transplant and get things working from there. If possible, I want to use the existing electrics cabinet and just connect to the two ribbon cables connecting the Anilam with the electrical cabinet. I will start with the existing drives, and upgrade to AC drives and motors when budget allows.
Comments and suggestions welcome
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09 Nov 2025 11:46 #338112
by zoeper
Replied by zoeper on topic Avon 3000 Mill retrofit
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09 Nov 2025 11:54 #338113
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Replied by zoeper on topic Avon 3000 Mill retrofit
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11 Nov 2025 22:56 #338224
by zoeper
Replied by zoeper on topic Avon 3000 Mill retrofit
Plain sailing this is not! I have been battling for days now to get LinuxCNC up and running. Resorting to building from source now. Hope to have it up and running by tomorrow morning.....ok, later this morning.
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11 Nov 2025 23:02 #338225
by tommylight
Replied by tommylight on topic Avon 3000 Mill retrofit
Download Linux Mint Debian Edition 6
Install, reboot, update and upgrade
sudo apt install linuxcnc-uspace
That is all.
BTW, if you are trying to run any other GUI than Axis, don't, use Axis until you have everything working properly, then switch GUI.
Install, reboot, update and upgrade
sudo apt install linuxcnc-uspace
That is all.
BTW, if you are trying to run any other GUI than Axis, don't, use Axis until you have everything working properly, then switch GUI.
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12 Nov 2025 17:25 #338263
by zoeper
Replied by zoeper on topic Avon 3000 Mill retrofit
Thank you Tommylight, I gave up on my previous efforts and installed Mint as you suggested. Upgrading now. Hope this one is less hairy than my last attempt.
Will let you know when it's up and running.
Will let you know when it's up and running.
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12 Nov 2025 21:42 #338285
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Replied by zoeper on topic Avon 3000 Mill retrofit
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12 Nov 2025 21:56 #338288
by tommylight
Replied by tommylight on topic Avon 3000 Mill retrofit
Hmmm ... why are you running a hal file with halrun?
You need to run an ini file with LinuxCNC, so right click on the ini file, open with, use custom command and type linuxcnc, enter.
You need to run an ini file with LinuxCNC, so right click on the ini file, open with, use custom command and type linuxcnc, enter.
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12 Nov 2025 22:17 #338293
by zoeper
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13 Nov 2025 01:14 #338296
by tommylight
Replied by tommylight on topic Avon 3000 Mill retrofit
Yes, that is it, but there are many issues with those files, like why is it asking for a parallel port when using Mesa 5i25 and 7i77?
Make a new config, do NOT choose stuff at random, set up only axis/joints you need and estop/enable pins and home/limits. You can edit configs at any time later, you can have as much configs as you like/need for the same machine on the same PC.
And i am pretty sure you will need this:
forum.linuxcnc.org/10-advanced-configura...ning-detailed-how-to
Do not skip steps, do not wire everything and power on <- this usually ends up in tears and smoke.
Make a new config, do NOT choose stuff at random, set up only axis/joints you need and estop/enable pins and home/limits. You can edit configs at any time later, you can have as much configs as you like/need for the same machine on the same PC.
And i am pretty sure you will need this:
forum.linuxcnc.org/10-advanced-configura...ning-detailed-how-to
Do not skip steps, do not wire everything and power on <- this usually ends up in tears and smoke.
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