Avon 3000 Mill retrofit

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09 Nov 2025 10:24 #338108 by zoeper
Avon 3000 Mill retrofit was created by zoeper
Hi All, I want to tackle a project that I started about 6 years ago and never got round to. 
Mi Avon Mill with Anilam GXM contro        l served me well until one day it did'nt. First the one servo driver failed. The machine uses Baldor (i think) DC servo motors with tacho and encoder feedback. I replaced the drive and the machine was running OK. At some point I re-soldered some of the Anilam control cards, as the machine was acting unpredictably and I suspected dry joints. I decided it was no longer useable when the Z-axis had a runaway and crashed a tool into my manual tool setter. (coming to think of it, this could also have been an encoder problem)
I bought a Mesa 5i25 Superport and a Mesa 7i77D card for it, but that is where I got stuck. 
I now started up an old Dell Core 2 Duo machine with 4GB ram and a 240GB SSD for the retrofit, and installed LinuxCNC 2.9.4
My plan is to first get the Dell and Mesa cards running on the bench, Maybe toggle a output and read a handwheel or switch. Then do the transplant and get things working from there. If possible, I want to use the existing electrics cabinet and just connect to the two ribbon cables connecting the Anilam with the electrical cabinet. I will start with the existing drives, and upgrade to AC drives and motors when budget allows.
Comments and suggestions welcome
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09 Nov 2025 11:46 #338112 by zoeper
Replied by zoeper on topic Avon 3000 Mill retrofit
This is the original sales brochure for the machine.
 
 
 
 
 
 
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09 Nov 2025 11:54 #338113 by zoeper
Replied by zoeper on topic Avon 3000 Mill retrofit
I also have the wiring diagram and pinouts for the two ribbon cable connectors from the control to the electrical cabinet.
 
 
 
 
 
 
 
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11 Nov 2025 22:56 #338224 by zoeper
Replied by zoeper on topic Avon 3000 Mill retrofit
Plain sailing this is not! I have been battling for days now to get LinuxCNC up and running. Resorting to building from source now. Hope to have it up and running by tomorrow morning.....ok, later this morning. :)

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11 Nov 2025 23:02 #338225 by tommylight
Replied by tommylight on topic Avon 3000 Mill retrofit
Download Linux Mint Debian Edition 6
Install, reboot, update and upgrade
sudo apt install linuxcnc-uspace
That is all.
BTW, if you are trying to run any other GUI than Axis, don't, use Axis until you have everything working properly, then switch GUI.

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12 Nov 2025 17:25 #338263 by zoeper
Replied by zoeper on topic Avon 3000 Mill retrofit
Thank you Tommylight, I gave up on my previous efforts and installed Mint as you suggested. Upgrading now. Hope this one is less hairy than my last attempt.
Will let you know when it's up and running.
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12 Nov 2025 21:42 #338285 by zoeper
Replied by zoeper on topic Avon 3000 Mill retrofit
I am stuck at the same point again. I was leaning heavily on LLM's to get me this far, but I think some human common sense and experience might be required here.
Please, If anyone can shed some light as to what might be required here, it would be much appreciated.
 
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12 Nov 2025 21:56 #338288 by tommylight
Replied by tommylight on topic Avon 3000 Mill retrofit
Hmmm ... why are you running a hal file with halrun?
You need to run an ini file with LinuxCNC, so right click on the ini file, open with, use custom command and type linuxcnc, enter.

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12 Nov 2025 22:17 #338293 by zoeper
Replied by zoeper on topic Avon 3000 Mill retrofit
 

Assuming this is what you mean?
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13 Nov 2025 01:14 #338296 by tommylight
Replied by tommylight on topic Avon 3000 Mill retrofit
Yes, that is it, but there are many issues with those files, like why is it asking for a parallel port when using Mesa 5i25 and 7i77?
Make a new config, do NOT choose stuff at random, set up only axis/joints you need and estop/enable pins and home/limits. You can edit configs at any time later, you can have as much configs as you like/need for the same machine on the same PC.
And i am pretty sure you will need this:
forum.linuxcnc.org/10-advanced-configura...ning-detailed-how-to
Do not skip steps, do not wire everything and power on <- this usually ends up in tears and smoke.
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