I just recently switched my machine from parallel to a 6i25 for more IO and now I have massive oscillations when I use the jog wheel and often during jobs that will cause a following error once it gets bad enough.
I'll attach video showing the issue, how I can reproduce it, and halscope of the oscillation. I've attached the hal and ini files as well.
I also attached a picture of a job that failed with an arc that looked more like a zig zag right before it failed.
photos.app.goo.gl/CL5CjZ1fxwWosksP6
Things I've tried/checked.
making sure the accel values have enough overhead (already done by pncconf is seems)
uncommenting the pid.0.maxerror 0.0005 lines in the hal file, which made the oscillation WAY less but not gone.
The error seems to be in software since the oscillation is visible on the DRO as well.
Ive spent hours on this so hopefully someone knows whats going on!! THANKS!
My machine:
Tandem Y gantry
Gecko G540 with open loop steppers
6i25 with 5i25_g540x2.bit bitfile flashed
Linuxcnc debian - 2.9.0-pre0-135-g71bbc3c