Hurco Hawk upgrade, 5I25 to 5i25T

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13 May 2026 00:36 #346358 by Gaunt1969
Hurco Hawk upgrade, 5I25 to 5i25T was created by Gaunt1969
Hello all, been a long time since I set up anything with Linux CNC and i have forgotten most of it. My last experience was setting up a mesa card with a ethernet configuration with digital steppers. I have picked up a Hurco Hawk 5 with analog steppers and encoders. It had already been set up with  wheezy 2.7 linux cnc. It had a 5i25 with P3 to a 7i77 for the servo, encoders, and a pendant. P2 was connected to a mach3 BOB to control the FVD. the 5i25 is not communicating to the 7i77 due to rodent damage. I Have purchased a 5I25T to replace it.  I have backed up the linuxcnc folder to a thumb drive and the plan is to update to the newest version of linux CNC. What am i looking at to change for the 5I25T to work with it after i reinstall to the new version. I assume it is not just a streight swap of the cards. 

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13 May 2026 00:57 #346359 by PCW
Replied by PCW on topic Hurco Hawk upgrade, 5I25 to 5i25T
As long as you have updated LinuxCNC, the main thing needed is to
change the 5I25T firmware to support the 7I77

sudo mesaflash --device 5I25T --write 5i25t_7i77x2d.bin --reload

5i25t_7i77x2d.bin is in the 5i25t.zip file (in /configs/hostmot2) available from Mesa's webstore
The following user(s) said Thank You: Gaunt1969

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14 May 2026 13:50 #346395 by Gaunt1969
Replied by Gaunt1969 on topic Hurco Hawk upgrade, 5I25 to 5i25T
ok with the mach3 Bob P2 and it being a digital step and the 7i77 controlling analog servos will the 5i25t_7i77x2d.bin work that would also set both ports up for analog?

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14 May 2026 22:02 #346400 by PCW
Replied by PCW on topic Hurco Hawk upgrade, 5I25 to 5i25T
If the parallel BOB on P2 is just used for GPIO, yes, the  5i25t_7i77x2d.bin
firmware will work.

You do need to make sure that the special functions on P2 are disabled
in the hal file (with num_encoders=6 and sserial_port_0=000XXXXX
in the driver command line) Doing this will make these pin functions
revert to GPIO.

If you need step/dir, PWM, etc on P2, that would require firmware for a 7I77
on P3 and your BOB on P2
 

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15 May 2026 00:31 #346402 by COFHAL
Replied by COFHAL on topic Hurco Hawk upgrade, 5I25 to 5i25T
Do you have any firmware for the 5i25 with 7i76 by pktUart?

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15 May 2026 15:12 #346413 by PCW
Replied by PCW on topic Hurco Hawk upgrade, 5I25 to 5i25T
I don't think so but I can make it when I get a chance.
 

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15 May 2026 15:42 #346414 by PCW
Replied by PCW on topic Hurco Hawk upgrade, 5I25 to 5i25T
Actually I had done this in February:

 

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File Name: 5i25_7i76x...5-15.zip
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