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  • seuchato
  • seuchato
14 Jul 2025 14:23
Axis and tool length sensor troubles was created by seuchato

Axis and tool length sensor troubles

Category: General LinuxCNC Questions

Hi all
After a couple of years, I am finally back and ready to making chips. I have a router, use steppers on parport. Linuxcnc is 2.9.4, debian:

Linux cnc0 6.1.0-35-rt-amd64 #1 SMP PREEMPT_RT Debian 6.1.137-1 (2025-05-07) x86_64 GNU/Linux

The router works, I can cut stuff etc. not the problem. The job that I want to do soon requires quite a few tool changes. So far I did it using the dowel method, but that is very time consuming. Sure an automatic tool changer would be perfect, but that's up for in a later stage. For now I have a tool length sensor, that I would like to use with my collet spindle to get tool length set after a manual tool change.

When I run tcdemo.ngc:

- goes to change position
- when I hit "Tool change complete", goes to zmax, tool sensor x and y, starts going towards the sensor.
- As soon as the sensor is touched, I get "Probe tripped during non-probe move" and program is stopped

How can I get over this?

I attach the relevant files in zipped folder "toollength_problem.zip"

Greez
chris






 
  • cnbbom
  • cnbbom
14 Jul 2025 13:56
Replied by cnbbom on topic New and Working RTAI debs for 2.9

New and Working RTAI debs for 2.9

Category: Installing LinuxCNC

Hi, can you detail how you managed it, since other users have had problems? I'm having problems with rtai-modules-5.4.290_5.3.3-linuxcnc_amd64.deb
Another detail is that when I try to remove linuxcnc, I get another error. It says: Sub-process /usr/bin/dpkg returned an error code (1)
  • SwitchWitch
  • SwitchWitch
14 Jul 2025 13:51
Yaskawa GA500 with SI-ES3,U1000 was created by SwitchWitch

Yaskawa GA500 with SI-ES3,U1000

Category: EtherCAT

Hi, I am thinking about changing my existing VFD against one with Ethercat Option.
I found the Yaskawa GA 500 wich could be connected to ethercat using the YASKAWA, SI-ES3,U1000 interface card.
I didn`t find the vfd in the long list of the yet implemented devices so the question would be how to do so.
First option to use the esi file and to build the hal by myself could be a bit too hard oder too demanding for me.

The GA500 should be full cia402 compatible related to the documentations - does this make it as easy to integrate as with the servo drives?

What problems could occur?
 
  • meister
  • meister
14 Jul 2025 10:50
  • epineh
  • epineh
14 Jul 2025 10:09 - 14 Jul 2025 10:11

LinuxCNC-RIO - RealtimeIO for LinuxCNC based on FPGA (ICE40 / ECP5)

Category: Computers and Hardware

I've attached the config, this is a basic test setup, axis setups work. With the WLED expansion plugin loaded it will compile/flash/run LinuxCNC no issues, but when I add a Blink plugin, and tie it to the WLED0 blue LED it won't compile.

Cheers.
Russell.

 

File Attachment:

File Name: Karen.zip
File Size:1 KB
  • Gautham
  • Gautham
14 Jul 2025 08:26 - 14 Jul 2025 08:27
Replied by Gautham on topic 5 axis milling machine with 7i96s

5 axis milling machine with 7i96s

Category: Driver Boards

Hi PCW,

I found a card locally that seems similar to the Sainsmart breakout you had mentioned. I'll add the link below. It says its for Mach3 and LinuxCnc, would this work with my Mesa 7i96s. Thanks so much for your help. Interface Board CNC 5 Axis
  • beauxnez
  • beauxnez
14 Jul 2025 07:09 - 14 Jul 2025 07:11

ESP32/S2/S3 LinuxCNC Controller (6 axis hardware step gen), USB plug-and-play

Category: Computers and Hardware

Thank you, 


I managed to correct 2 errors myself in addition to the 2 you indicated to me but I can't find this one.

[codeVERSION=1.1
PARAMETER_FILE=linuxcnc.var
TPMOD=
HOMEMOD=
TASK=milltask
HALUI=halui
DISPLAY=qtvcp qtplasmac
COORDINATES=X Y Z
KINEMATICS=trivkins coordinates=XYZ
Starting LinuxCNC...
Starting LinuxCNC server program: linuxcncsvr
Loading Real Time OS, RTAPI, and HAL_LIB modules
Starting LinuxCNC IO program: io
emc/iotask/ioControl.cc 786: can't load tool table.
Starting HAL User Interface program: halui
linuxcnc TPMOD=tpmod HOMEMOD=homemod EMCMOT=motmod
twopass:invoked with <> options
twopass:found ./UDP2.hal
twopass:found ./custom.hal
twopass: Error in file ./UDP2.hal:
    Pin 'motion.float-switch-input' does not exist
Shutting down and cleaning up LinuxCNC...
Running HAL shutdown script
Removing HAL_LIB, RTAPI, and Real Time OS modules
Removing NML shared memory segments

Debug file information:
Note: Using POSIX realtime
3280
Stopping realtime threads
Unloading hal components
Note: Using POSIX realtim]
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