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We would like to see the error you get.
Nevertheless, I happen to know why. It's because index-enable is an IO pin, it's both input and output, a bit special.
So you can not set it to true, only connect it to a pin that is IO both input and output. Such as joint..index-enable
Relevant links www.linuxcnc.org/docs/html/drivers/hostmot2.html#_pins_5
linuxcnc.org/docs/html/man/man9/motion.9.html#JOINT%20PINS

Sind noch alle im Urlaub?
So ruhig geworden hier 

I changed according to your suggestion. But same issue "joint follwing error"
I am not seeing any mismatch of imperial vs metric units. I think I have defined only mm.

Yes I have set jumpers correctly. I tried flashing grblhal.. everything was working. So its not related to hardware or jumpers

Do you need it to cut 4 axis or just 2 axis?

IInteresting—I used the Fusion360 post processor from the first page of this thread (forum.linuxcnc.org/plasmac/38438-plasmac...t-processors?start=0). After rereading the PDF, it doesn’t explicitly say so, but I think I need to create separate 2D profiles for each feature I’m cutting. Since the post processor doesn’t generate Z movements, would that mean making individual profiles for all 12+ holes plus the part outline? and i assume plasmaC will control Z when it goes to probe for each cut?  I also tried Inkscape (which I like), but it skips certain splines and rounded corners in my parts. Redesigning everything just to fit Inkscape’s gcode output would be counterproductive.

Thank you so much Tommylight for your reply, i greatly appreciate your help!

I don't understand what you mean.
Perhaps you should directly describe the actual problem you are facing.

Hi, guys.

Does anyone know how to write FIXED PDO MAPPING in "ethercat-conf.xml"?