Backlash on double nut ballscrew

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10 May 2016 13:14 #74444 by emcPT
I am trying to repair a machine that is in good mechanical condition except the backlash that it presents on the X and Y axis.
The backlash is constant for all the travel so I am hopeful that I can eliminate the backlash on the nut.
Nut is double type that I think is made for this propose - to eliminate backlash.

I have attached 3 photos. I do not know if the nut can be safely opened from the center, and I also do not know if the black covers at the end (that have angular slots) are meant to be loose.

Any information is welcome as I do not want to damage the nuts and I never did this kind of work.






Thank you
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10 May 2016 13:34 - 10 May 2016 13:43 #74446 by Todd Zuercher
The black things on the ends are just seals or wipers that are supposed to help keep crud out and lubrication in. The tab with the ? mark locks the 2 halves together with the shim in between the 2 halves.

I would look more closely at the support bearings for the screw, checking them for end play.

I'm not necessarily recommending this, but if the backlash is indeed in the nuts, if you remove the locking tab you would be able to turn the nuts closer together (misaligning the tab slots), You then might be able to find a shim that would let you take out the slop and put it back together. But if it is already tight, you might have some difficulty getting the slot realigned good enough to replace the tab, so don't blame me if you can't get it back together.
Last edit: 10 May 2016 13:43 by Todd Zuercher.
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10 May 2016 15:55 - 10 May 2016 16:23 #74451 by emcPT
The supports bearings are ok. I can feel the backlash by one hand in the ballscrew and the other in the nut, so it is really on the nut.

When you say that I can turn the nuts, do you mean that one have internal thread and the other external, so that when I turn one against the other the distance between both will be lower and therefore the backlash will be lower?
If I cannot re align the slots I can place them back on the original position or there might be a risk of loosing balls or something dangerous?
Work is done inside the machine in a poor position for me, so I must be prepared for what will might come.
Last edit: 10 May 2016 16:23 by emcPT.

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10 May 2016 16:47 #74459 by Todd Zuercher
I don't think there is risk of loosing balls unless you open the ball returns, or remove the nut from the screw.

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10 May 2016 18:08 #74467 by emcPT
I was the last hour inside the machine but it payed off.
I removed the screw and like you said the two nuts disengaged without any ball lost. Thigh them up against each other until the preload is ok. Now is time to make another locking, this time with a offset and I think that the job is done! :woohoo:

Thanks again.

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10 May 2016 18:59 #74471 by Todd Zuercher
Add a spacer shim between the nuts and keep the key the same.

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11 May 2016 04:51 #74485 by jmelson

When you say that I can turn the nuts, do you mean that one have internal thread and the other external, so that when I turn one against the other the distance between both will be lower and therefore the backlash will be lower?

No, there are two completely separate ballnuts on the screw. If you remove the little screw and the key it holds, the second nut will screw back away from the one with the mounting flange (I think!) There is a spacer between the two nuts. This spacer sets the preload that is SUPPOSED to be present. So, the way this is supposed to work is that the nuts are screwed together squeezing the spacer until they put the short section of ballscrew in tension between the two nuts.

Well, apparently, there is NO preload in this unit any longer, for some reason.

As Todd says, adding a bit of spacer between the two nuts should fix the problem, and ought to be easy to adjust to get the desired preload. I'd use brass shim stock, and cut it into two half-rings that can be slipped between the nuts. When it is all right, then you could wrap electrical tape around the extra spacer so it won't work out over time.

Jon

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11 May 2016 12:20 #74499 by Todd Zuercher
No, cut a full circle then slit only one side, then with the 2 halve seperated by several inches, twist the slit circle to slip it around the screw. this way it will be self retaining and you won't have to worry about it falling out.

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11 May 2016 16:21 #74518 by jmelson

No, cut a full circle then slit only one side, then with the 2 halve seperated by several inches, twist the slit circle to slip it around the screw. this way it will be self retaining and you won't have to worry about it falling out.


It could also slip off-center and start scraping against the screw. But, your method will probably work fine.

Jon

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11 May 2016 16:35 #74519 by Todd Zuercher
If you feel you need something around the outside to retain the shims, how about an ordinary worm drive clamp. (I'd trust that a lot more than tape.)

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