I am building a mini mill and all is good, except the following.
After I have fully loaded the Z axis ( around 100kg, no counterweight ) I have noticed an overshoot at changing direction:
1) moving the axis for 1mm for several times in the same direction gives proper figures on the dial indicator (around 1mm)
2) changing direction will give me 1.05 at first move in a consistent way, then it keeps 1mm for the following moves.
3) it does not matter if direction is up or down
It was ok before loading.
I am using open loop stepper NEMA42 22Nm (6A) and DM860A (set on 5.7A peak/4A rms), with ballscrew ( previous measurement showed 0 backlash).
If I add BACKLASH=-0.05 on the Z joint the final reading is 1mm but it goes to 1.05 and back ... kind of "negative" backlash
Any suggestion?