PCB milling with laser - power off when Z is up

I did some PCB milling were I converted the Gerber data to PCB milling insulation data to remove the copper and leave the tracks. That works well (if the laminate is flat).

Now I like to try photosensitive laminate and expose the same insulation data with laser. The advantage is that I am not so Z-axis sensitive (PCB laminate is often not totally flat).

But when I go from one track to the next track the CNC tool will move up, and move the next track. When I do that with the laser the laser power will stay ON and the travel track will be exposed.

Is there a way to switch the laser power OFF when the Z-Axis moves up?

Or is there any way to incorporate that into software/hardware?

how are you switching the laser on and off ?
use the same as if it was a spindle i.e M3 and M5 to turn off

so you may need to adjust your gcode or postprocessor to add the approprate codes

it might be helpful to add a delay to allow the laser to turn off and on , i have had to do that on some lasers that had mechanical shutters , so it may work in your case
also diode lasers are extremley broad in beam size and extrainious light patterens , so you may need to sheild the laser and just have for argument a 0.5mm hole for the beam

cncbasher wrote:

how are you switching the laser on and off ?
use the same as if it was a spindle i.e M3 and M5 to turn off

I use only XYZ data, the spindle on/off and speed I do manually.

I have of course extra pins in the parallel cable. How do I get there? Get the wires out, or?

And what function I should use exactly? I saw there are some digital pins, what do they do? Go high (5V) when ON? Is so then I could simply put a relays or FET there. (Relays is maybe not so good because of the buzz)

cncbasher wrote:

also diode lasers are extremley broad in beam size and extrainious light patterens , so you may need to sheild the laser and just have for argument a 0.5mm hole for the beam

My BluRay 100mW LD has a very simple 1 lens optic. I get a small focus point, maybe 0.5mm or less (hard to see). I could work with tube and a hole at the end. So far I didn't do any exposure tests. A better, or more suitable optic would be another option. So in case you have any link or advice.......

add in stepconf a spindle output , so select a spare pin as Spindle CW , this will give you an output that you can drive a relay and will give you on/off with M3 / M5
also if you add spindle pwm to a pin that would give you an output to vary the power level of the diode , using the spindle value as a level , if you can interface the pwm output to your laser driver

I'd be interested to look at that approach Andy ,

ok using M3/M5 is not ideal, however it does work , and i have used it running a 2Kw laser ,
i had more problems with the THC than anything else .. , in the end i prefixed the head height to run 1mm above the plate , as a temp measure , it's still running that way 5 years later