Signal for safety control watchdog

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27 Mar 2017 13:13 #90363 by Chre9
Hey guys,

I am currently setting up a safety control for a milling machine, using PNOZmulti. This includes a watchdog function,
so I need a cyclical signal from linuxcnc, that I can send to the device via modbus/tcp (every 100ms/200ms/...) using MB2HAL.

Are values written every cycle so I can just set a modbus pin to 1 in my hal file?
Or are they only written if they change, so I have to use a pulse or something?

Thanks in advance

Christian

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27 Mar 2017 14:22 #90370 by andypugh
MB2HAL is a userspace component, so there is actually no guarantee that it will run at any particular frequency.

Is there any other way to keep the watchdog from biting?

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27 Mar 2017 15:24 #90377 by Chre9
I could set the watchdog timeout to a high value, like 1-10 seconds, but I don't see any other way use it.

Would you recommend using classicladder instead of mb2hal?

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27 Mar 2017 17:08 #90381 by andypugh
Hopefully someone else will chime in, I have never actually used either.

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27 Mar 2017 17:28 #90384 by Todd Zuercher
I am pretty sure that the values are written every cycle in mb2hal. (the cycle period is configured in the mb2hal.ini file) Timing is impreciseness because it isn't real time, but should be good enough for a few second watchdog.

In the config where I'm using mb2hal, I ended up disabling the watchdog in the VFD(s) because I was having too much trouble with inconstant results, because of read/write errors. I was never able to fix my communication error problem, and eventually lost interest and gave up (as it was/is working "good enough").

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28 Mar 2017 14:59 #90443 by Chre9
Ok, I think I'm going to use it like this for now.

I just started to set up mb2hal and came up with some problems. I hope you can also help me with this :)

As explained on linuxcnc.org/docs/html/drivers/mb2hal.html I put the line
'loadusr -w mb2hal config=MB2HAL.ini"
in my hal file and created a second ini file, called MB2HAL.ini, which is attached to this post.
The last transaction is supposed to transmit the pin for my watchdog.

So there should be some hal pins generated by mb2hal, right?
When I add show pin into the hal und open linuxcnc in the terminal, there aren't any additional pins shown.
These would be called mb2hal.15.00 for the watchdog for example if I got that right.

File Attachment:

File Name: MB2HAL.ini
File Size:3 KB
Attachments:

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28 Mar 2017 17:25 #90453 by Todd Zuercher
Yes, there should be mb2hal pins.

Can you see any mb2hal pins with Halshow while Linuxcnc is running?

Are there any clues in the debugging info when you start Linuxcnc from the terminal? Maybe you should try turning on the debugging in mb2hal?

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29 Mar 2017 11:26 #90494 by Chre9
I put DEBUG = 3 in all transactions, still no pins in terminal or halshow.
When starting from the terminal I can see some lines concerning the debuggingfor a short time, but after the starting there is only the pin list to see. Also no error messages..

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29 Mar 2017 14:30 #90505 by Chre9
I found a mistake: the loadusr function included "-w" instead of "-W".
If I start LinuxCNC now I get the following Debug file information:

mb2hal parse_transaction_section ERR: [TRANSACTION_00] [MB_TX_CODE] [fctn_02_read_discrete_inputs] out of range
mb2hal parse_ini_file ERR: parse_transaction_section 0 failed
mb2hal main ERR: Unable to parse INI file [MB2HAL.ini]
./Heller_CNC_XY.hal:19: mb2hal exited without becoming ready
13594
PID TTY STAT TIME COMMAND
Stopping realtime threads
Unloading hal components


So there seems to be a problem with the range of values, right?
The input values of the PNOZmulti device are 0...127and output are 8192...8319.
Any ideas?

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29 Mar 2017 14:44 #90508 by Todd Zuercher
I was typing a reply to your last message (that you deleted I think) suggesting that very thing (about the W), and it disappeared when I clicked submit.

Unfortunately I have no experience with using mb2hal using TCPIP, my machine uses RTU.

First thing i would try is to take out all the spaces around the "=" in the mb2hal.ini file (I'm not sure it will work with those extra spaces.)

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