LinuxCNC + Mesa 7i43 – Axis A stepper (stepgen), error
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28 Dec 2025 13:54 #340620
by manny
LinuxCNC + Mesa 7i43 – Axis A stepper (stepgen), error was created by manny
Hello,
I am using LinuxCNC with a Mesa 7i43 card.
Axes X, Y and Z are working correctly.
I need help with configuring Axis A (4th axis),
which I use as an auxiliary axis and want to control
with a stepper motor using STEP/DIR signals.
Hardware:
- LinuxCNC
- Mesa 7i43
- Stepper driver – blue digital stepper driver, Leadshine DM542 / DM556 type
(or compatible clone) with PUL+, PUL-, DIR+, DIR-, ENA+, ENA- inputs
- 2-phase stepper motor
Stepper driver wiring:
- PUL+ -> Mesa P3 pin 25
- PUL- -> Mesa P3 pin 26
- DIR+ -> Mesa P3 pin 27
- DIR- -> Mesa P3 pin 28
- ENA+ -> Mesa P3 pin 29
- ENA- -> Mesa P3 pin 30
The driver is configured by DIP switches for microstepping
(e.g. 3200 pulses per revolution).
Axis A is configured in the HAL file as a stepper axis
using hm2 stepgen (stepgen.00).
I need advice on how to correctly modify the HAL file
so that Axis A works properly as a stepper axis
with the Mesa 7i43.
I am attaching my complete HAL file.
Thank you.
#*******************
# AXIS A
#*******************
setp pid.a.Pgain [AXIS_3]P
setp pid.a.Igain [AXIS_3]I
setp pid.a.Dgain [AXIS_3]D
setp pid.a.bias [AXIS_3]BIAS
setp pid.a.FF0 [AXIS_3]FF0
setp pid.a.FF1 [AXIS_3]FF1
setp pid.a.FF2 [AXIS_3]FF2
setp pid.a.deadband [AXIS_3]DEADBAND
setp pid.a.maxoutput [AXIS_3]MAX_OUTPUT
setp pid.a.error-previous-target true
setp pid.a.maxerror .0005
net a-index-enable <=> pid.a.index-enable
net a-enable => pid.a.enable
net a-pos-cmd => pid.a.command
net a-vel-cmd => pid.a.command-deriv
net a-pos-fb => pid.a.feedback
net a-output => pid.a.output
# Step Gen signals/setup
setp hm2_7i43.0.stepgen.00.dirsetup [AXIS_3]DIRSETUP
setp hm2_7i43.0.stepgen.00.dirhold [AXIS_3]DIRHOLD
setp hm2_7i43.0.stepgen.00.steplen [AXIS_3]STEPLEN
setp hm2_7i43.0.stepgen.00.stepspace [AXIS_3]STEPSPACE
setp hm2_7i43.0.stepgen.00.position-scale [AXIS_3]STEP_SCALE
setp hm2_7i43.0.stepgen.00.step_type 0
setp hm2_7i43.0.stepgen.00.control-type 1
setp hm2_7i43.0.stepgen.00.maxaccel [AXIS_3]STEPGEN_MAXACCEL
setp hm2_7i43.0.stepgen.00.maxvel [AXIS_3]STEPGEN_MAXVEL
# ---closedloop stepper signals---
net a-pos-cmd <= axis.3.motor-pos-cmd
net a-vel-cmd <= axis.3.joint-vel-cmd
net a-output => hm2_7i43.0.stepgen.00.velocity-cmd
net a-pos-fb <= hm2_7i43.0.stepgen.00.position-fb
net a-pos-fb => axis.3.motor-pos-fb
net a-enable <= axis.3.amp-enable-out
net a-enable => hm2_7i43.0.stepgen.00.enable
# ---setup home / limit switch signals---
net a-home-sw => axis.3.home-sw-in
net a-neg-limit => axis.3.neg-lim-sw-in
net a-pos-limit => axis.3.pos-lim-sw-in
I am using LinuxCNC with a Mesa 7i43 card.
Axes X, Y and Z are working correctly.
I need help with configuring Axis A (4th axis),
which I use as an auxiliary axis and want to control
with a stepper motor using STEP/DIR signals.
Hardware:
- LinuxCNC
- Mesa 7i43
- Stepper driver – blue digital stepper driver, Leadshine DM542 / DM556 type
(or compatible clone) with PUL+, PUL-, DIR+, DIR-, ENA+, ENA- inputs
- 2-phase stepper motor
Stepper driver wiring:
- PUL+ -> Mesa P3 pin 25
- PUL- -> Mesa P3 pin 26
- DIR+ -> Mesa P3 pin 27
- DIR- -> Mesa P3 pin 28
- ENA+ -> Mesa P3 pin 29
- ENA- -> Mesa P3 pin 30
The driver is configured by DIP switches for microstepping
(e.g. 3200 pulses per revolution).
Axis A is configured in the HAL file as a stepper axis
using hm2 stepgen (stepgen.00).
I need advice on how to correctly modify the HAL file
so that Axis A works properly as a stepper axis
with the Mesa 7i43.
I am attaching my complete HAL file.
Thank you.
#*******************
# AXIS A
#*******************
setp pid.a.Pgain [AXIS_3]P
setp pid.a.Igain [AXIS_3]I
setp pid.a.Dgain [AXIS_3]D
setp pid.a.bias [AXIS_3]BIAS
setp pid.a.FF0 [AXIS_3]FF0
setp pid.a.FF1 [AXIS_3]FF1
setp pid.a.FF2 [AXIS_3]FF2
setp pid.a.deadband [AXIS_3]DEADBAND
setp pid.a.maxoutput [AXIS_3]MAX_OUTPUT
setp pid.a.error-previous-target true
setp pid.a.maxerror .0005
net a-index-enable <=> pid.a.index-enable
net a-enable => pid.a.enable
net a-pos-cmd => pid.a.command
net a-vel-cmd => pid.a.command-deriv
net a-pos-fb => pid.a.feedback
net a-output => pid.a.output
# Step Gen signals/setup
setp hm2_7i43.0.stepgen.00.dirsetup [AXIS_3]DIRSETUP
setp hm2_7i43.0.stepgen.00.dirhold [AXIS_3]DIRHOLD
setp hm2_7i43.0.stepgen.00.steplen [AXIS_3]STEPLEN
setp hm2_7i43.0.stepgen.00.stepspace [AXIS_3]STEPSPACE
setp hm2_7i43.0.stepgen.00.position-scale [AXIS_3]STEP_SCALE
setp hm2_7i43.0.stepgen.00.step_type 0
setp hm2_7i43.0.stepgen.00.control-type 1
setp hm2_7i43.0.stepgen.00.maxaccel [AXIS_3]STEPGEN_MAXACCEL
setp hm2_7i43.0.stepgen.00.maxvel [AXIS_3]STEPGEN_MAXVEL
# ---closedloop stepper signals---
net a-pos-cmd <= axis.3.motor-pos-cmd
net a-vel-cmd <= axis.3.joint-vel-cmd
net a-output => hm2_7i43.0.stepgen.00.velocity-cmd
net a-pos-fb <= hm2_7i43.0.stepgen.00.position-fb
net a-pos-fb => axis.3.motor-pos-fb
net a-enable <= axis.3.amp-enable-out
net a-enable => hm2_7i43.0.stepgen.00.enable
# ---setup home / limit switch signals---
net a-home-sw => axis.3.home-sw-in
net a-neg-limit => axis.3.neg-lim-sw-in
net a-pos-limit => axis.3.pos-lim-sw-in
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- PCW
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28 Dec 2025 16:40 #340623
by PCW
Replied by PCW on topic LinuxCNC + Mesa 7i43 – Axis A stepper (stepgen), error
What is the actual error?
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- manny
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28 Dec 2025 21:45 #340632
by manny
Replied by manny on topic LinuxCNC + Mesa 7i43 – Axis A stepper (stepgen), error
I meant it as an error — I’m not sure how to configure it, what I’m doing wrong, and why the AXIS_A code is written incorrectly. please
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28 Dec 2025 21:50 #340633
by PCW
Replied by PCW on topic LinuxCNC + Mesa 7i43 – Axis A stepper (stepgen), error
By error I mean:
What does LinuxCNC report?
Can you post the complete hal file?
What does LinuxCNC report?
Can you post the complete hal file?
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