TB 6600 getting hot

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16 Mar 2021 14:03 - 16 Mar 2021 16:51 #202476 by Creative25
I have been testing nema 23 3Nm Stepper Motors with the TB6600 Stepper driver with no load on them. After a minute the drivers get so hot they shut themselves off. I reduced setting to 2.5 A they run a bit longer. When i use micro stepping 8:1 they are fine. Why do they get hot unless I use microstepping?
Last edit: 16 Mar 2021 16:51 by Creative25.

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18 Mar 2021 01:11 #202692 by andypugh
Replied by andypugh on topic TB 6600 getting hot
I would expect them to get hot regardless of microstepping.
Is it possible that you are turning on a lower current mode when you adjust the microstepping? Many drives will reduce the current when stationary. Typically this is configured by a DIP switch in the same block as the microstep settings.

Steppers and drivers actually make maximum heat when stopped, as there is no back-emf to reduce the current, and there can easily be only one coil taking all the current.

Are the drivers adequately heatsinked?

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18 Mar 2021 05:18 - 18 Mar 2021 06:35 #202708 by Creative25
Replied by Creative25 on topic TB 6600 getting hot
The steppers can be in one position for a long time the drivers were only getting hot when motors were turning. Could it be that resonance caused the overheating?

Or is there some other reason?

Just to add yes these drivers have heatsinks. I wonder if I should add a cooling fan.
Last edit: 18 Mar 2021 06:35 by Creative25.

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18 Mar 2021 07:07 #202711 by robertspark
Replied by robertspark on topic TB 6600 getting hot
what voltage are you running them at?

be careful with the amperage settings, as there is a difference between RMS and PEAK amperage (RMS = PEAk / SQRT(2) )

also how you wire them will give you a different current rating (my stepper motors are 8 wire (mostly) and 6 wire (which can be a bit odd ball).. so I have a few different ways I can wire them and they require different current settings depending on the wiring

do you have a datasheet for the stepper motors and your tb6600 drives....

you can (normally) set the stationary current at 1/2 (or adjustable depending on your drives) .... stepper motors should run hot though

I killed a load of tb6600 drives when I first started out with CNC.... they did not like me running them at 42V and did not like me running them on a switch mode power supply as it squeaked and squarked under spread changes (back emf)

I then bought some proper drives and toroidal transformer power supply. same stepper motors run silent and much cooler

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20 Mar 2021 11:13 #202963 by Creative25
Replied by Creative25 on topic TB 6600 getting hot
I run them on 36 volt after all the manual says 42v peak. 36v recommended.

I attached the data sheets for steppers drivers and power supply.
As I said Stepper Motors don’t get hot only the drivers I run them on 3A rms.
Run 1 minute before hot.
2.5A rms runs 2 minutes before getting hot. Microstepping 8:1 2.5A no over heating.
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20 Mar 2021 11:38 #202965 by tommylight
Replied by tommylight on topic TB 6600 getting hot
Those drives are not using TB6600 but a much better chip although at a lower output current.
Use them at 1/4 or 1/8 microstepping or even more.
I have them at 1/32 on a machine working for several months without issues.

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