mesa 7i76e stepgen failure
- peterdownunder
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03 Jun 2026 21:31 #346879
by peterdownunder
mesa 7i76e stepgen failure was created by peterdownunder
Probably a lost cause, but just in case ...
Turned on my CNC and the Z axis did not move.
After swapping out the stepper driver found that the stepgen no3 on the mesa was not outputting any step pulses as shown on my oscilloscope. Direction pin was changing as expected.
Changed it to number 4 and all is ok.
Assume just a hardware / output driver issue.
Is this a common fault on these cards. It is at least 5 years old. It lives in a pretty protected environment.
At this point I only need 4 stepper outputs so can live with it as is.
Turned on my CNC and the Z axis did not move.
After swapping out the stepper driver found that the stepgen no3 on the mesa was not outputting any step pulses as shown on my oscilloscope. Direction pin was changing as expected.
Changed it to number 4 and all is ok.
Assume just a hardware / output driver issue.
Is this a common fault on these cards. It is at least 5 years old. It lives in a pretty protected environment.
At this point I only need 4 stepper outputs so can live with it as is.
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- PCW
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03 Jun 2026 22:10 - 03 Jun 2026 22:12 #346880
by PCW
Replied by PCW on topic mesa 7i76e stepgen failure
Failed stepgen outputs are most likely due to a problem with one of the
the output driver chips. For stepgens 0..3 these chips are a 74ACT541 (for the + outputs)
and a 74ACT540 (for the - outputs)
Does the step3- output work? If not, it may be a deeper hardware issue
(PCB or soldering issues) These kinds of issues are rare.
Bad step/dir outputs caused by driver chip failure are not rare but usually
traceable to accidental contact of the step/dir pins to a voltage outside
the 0 to 5V range perhaps during initial wiring.
the output driver chips. For stepgens 0..3 these chips are a 74ACT541 (for the + outputs)
and a 74ACT540 (for the - outputs)
Does the step3- output work? If not, it may be a deeper hardware issue
(PCB or soldering issues) These kinds of issues are rare.
Bad step/dir outputs caused by driver chip failure are not rare but usually
traceable to accidental contact of the step/dir pins to a voltage outside
the 0 to 5V range perhaps during initial wiring.
Last edit: 03 Jun 2026 22:12 by PCW.
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- tommylight
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03 Jun 2026 22:12 #346881
by tommylight
Replied by tommylight on topic mesa 7i76e stepgen failure
No, not a common fault at all, i am sure i have over 80 Mesa boards (more probably) and none of them ever failed, and they are mostly on industrial machines, and all are in use daily, some are never switched off, for over 10 years. And most are on plasma machines, by far the worst machines for EMI/interference.
What machine is yours?
Did you disconnect the stepper drive when checking with scope?
What machine is yours?
Did you disconnect the stepper drive when checking with scope?
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