Basic Setup 3 Axis CNC Router - Recommendations

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13 Oct 2014 20:26 #52020 by Meister_Petz
Hi,

often, I would like to cut out my digital drawings (dxf,...) using a cnc router instead of a saw ;-)

After watching some youtube videos, I found out that CNC Routers can be built. Unfortunately I'm not quite sure, what hardware is necessary between the whole mechanic part (table, axis, ... ) and linuxcnc.

Probably there is a stepper motor for each axis. But what do I need in addtion?
Is that enough?
www.ebay.de/itm/25141118

Some Data:
Material to be cut: 95% wood, Rest: PVC, Acryl, Alumium (thin sheets)
Accuracy: 1-0,5 mm
Work Piece Maximum Size: 100 cm x 50 cm
Option for a 4th Axis (for rotating zylindric objects)
Speed: I don't care
Router: Makita 700 W router
Price: low
Connector: Preferably USB
Spindle: threaded bar (M10?)

Background Knowledge:
I'm an IT-Guy with severe wood working and metal working skills.

Many Thanks for your help!

Petz

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14 Oct 2014 00:55 #52057 by PCW
Linuxcnc does not support USB for motion currently

For a simple router, I would use a parallel port configuration
if you motherboard does not have a parallel port you can add a PCI pr PCIE parallel port add-in card)
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14 Oct 2014 07:29 #52073 by andypugh

www.ebay.de/itm/25141118


I can't see the auction, so don't know what it was for, but consider soemthing like
www.ebay.co.uk/itm/DE-Ship-4Axis-Nema23-...achine-/321550370700
as a starting point.

In practice you probably won't finish up with that, but it will get you started. I bought one of those kits, and the PSU and one motor survive :-)

But in the process I learned what I actually needed, and that kit did work, I just got more ambitious.

USB is a "No" for linuxCNC. it doesn't fit the LinuxCNC control model. (USB can take a few mS to transmit data, LinuxCNC is the controller, and relies on <1mS response times from hardware.
PCI, Parallel port and Ethernet all manage latency in the region of a few uS.
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14 Oct 2014 16:27 #52078 by Meister_Petz
perfect.. the auction was deleted...

USB:
unfortunately (or fortunately) all my hardware is Apple. So would it be possible to use a usb to parallel adapter and run lunxcnc in vmware fusion? If not... well I have to change to the dark side ;-)

Stepper Motor:
is a nema 23 powerful enough to support a 100 cm threaded bar (M10-M12)

Thanks for the fast answers

Petz

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14 Oct 2014 16:35 #52079 by cncbasher
linuxcnc needs to run real time , so any virtual machines wont work ,
usb is out as is a usb to parallel adaptor

nema 23 motors should be fine , but you dont mention what model
it's more down to the power supply you use , and combination of stepper drivers
you'll find you'll get a better result with seperate drivers rather than the all on one board type

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14 Oct 2014 16:52 #52080 by Meister_Petz
So a PC will be found!

I was looking at something lihe this (for example): www.ebay.de/itm/271630907966

3x Nema23 Stepper Motor 57BYGH627 270oz-in 76mm 3A 4-Lead SINGLE SHAFT
3x Stepper Driver with 4.2A DQ542MA replacing M542
Power Supply for 350W,36VDC
DB25 Breakout Board

should this fit my requirements (for the beginning)? ;-)

Many Thanks

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14 Oct 2014 16:56 #52081 by andypugh

unfortunately (or fortunately) all my hardware is Apple. So would it be possible to use a usb to parallel adapter and run lunxcnc in vmware fusion? If not... well I have to change to the dark side


I was in the same situation when I started.

It doesn't make any sense to try to run your CNC machine with the same computer as you use for your general purpose computing.
Because OSX is a Unix, it plays well with Linux. I often ssh into my CNC controllers using remote X-sessions from the iMac, for example. (and my CNC machines nfs mount a folder on the Mac to pick up CNC files).

Find a cheap PC with a parallel port to be your dedicated CNC controller, and install the LinuxCNC live-CD on it.

I run various versions of LinuxCNC under VMware, but only for testing, not for machine control. Lat6ency in VMware is incredibly bad, it could never run a CNC machine, not even one of the buffered Mach3-compatible controllers.

In principle you could dual-boot the Mac into Linux and use an Ethernet-interfaced controller. The Mesa 7i80 for example, but this would be extremely experimental. (Hmm, I might try that, just for fun :-)

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14 Oct 2014 17:00 #52082 by andypugh

I was looking at something lihe this (for example): www.ebay.de/itm/271630907966
should this fit my requirements (for the beginning)? ;-)


Yes, it should. The fact that it is three separate drives is a big plus-point.
what sort of machine do you want to control?

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14 Oct 2014 17:54 - 14 Oct 2014 18:11 #52083 by Meister_Petz

what sort of machine do you want to control?

The machine is not built yet.

The frame will probably be aluminium Profile or MDF or a combination.
The axis will be run over ball-bearings
The router will be a Maktia 700W (RT0700)

Is that what you meant?
Last edit: 14 Oct 2014 18:11 by Meister_Petz.

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14 Oct 2014 18:36 #52084 by andypugh

Is that what you meant?


Yes.

A lot of those designs use 4 motors. Just something to bear in mind.

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