spindle speed pick-up using the bull gear

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14 Aug 2026 15:06 - 14 Aug 2026 15:38 #348745 by okielaxplyr
spindle speed pick-up using the bull gear was created by okielaxplyr
Hello folks,

Wondering if anyone has incorporated a hall effect sensor in their Bridgeport gear head to pick up real-time spindle RPM.

My plan is to drill and tap a hole to pick-up the bull gear teeth with a hall effect sensor, then wire the sensor into my encoder_4 inputs on a  mesa 7i77.
Is this is viable? If it is what I am looking for is measurements and locations on where to drill/tap the hole for the hall effect sensor, also what sensor do people use for this job? I currently have a ZF GS100502 gear tooth speed sensor good to 15khz.

I have the following hardware:
Bridgeport V2XT {1996) donor mill using the legacy servo motors and drives.
Mesa 7i92M and 7i77D
cheap amazon VFD.


Please advise.
John VanAtta
 
Last edit: 14 Aug 2026 15:38 by okielaxplyr.

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15 Aug 2026 13:27 #348765 by skunkworks
Replied by skunkworks on topic spindle speed pick-up using the bull gear
We used gear tooth sensors.... for rigid tapping you would need 3 - a,b and z

Jon from pico systems did the same thing...

pico-systems.com/bridge_spindle.html

Good writeup..

sam

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