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LinuxCNC + Mesa 7i92TF + Gecko G540. Docs are useless. Help, Please!
- Route 66 Scott
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05 Nov 2025 03:09 #337859
by Route 66 Scott
LinuxCNC + Mesa 7i92TF + Gecko G540. Docs are useless. Help, Please! was created by Route 66 Scott
Hello all. I have been trying to get this setup running forever. I'm embarrassed so say how many hours I've spent googling, typing in terminal commands, letting Chatgpt hallucinate answers, and reading 'official' web pages. The official page for PnCConf shows me completely different screens than the ones I see, with the latest version installed.
Is ANYONE using this configuration? If not, what would you recommend that actually works? I went from Mach3 on an ancient XP machine with a DB25 serial port. I was told this would be the upgrade solution that just works. It's done anything but.
I have the proper firmware flashed to the 7i92TF for the G540. The computer is able to ping the Mesa card.
I cannot figure out how to configure PnCConf for this setup. I cannot find any directions that show me the screens I actually see.
Any help would be immensely appreciated. I am ready to give up and walk away from 2 years worth of design work done during the pandemic, because I cannot get some seemingly simple hardware to talk to each other.
Scott Jennings
Route 66 Guitars
Is ANYONE using this configuration? If not, what would you recommend that actually works? I went from Mach3 on an ancient XP machine with a DB25 serial port. I was told this would be the upgrade solution that just works. It's done anything but.
I have the proper firmware flashed to the 7i92TF for the G540. The computer is able to ping the Mesa card.
I cannot figure out how to configure PnCConf for this setup. I cannot find any directions that show me the screens I actually see.
Any help would be immensely appreciated. I am ready to give up and walk away from 2 years worth of design work done during the pandemic, because I cannot get some seemingly simple hardware to talk to each other.
Scott Jennings
Route 66 Guitars
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05 Nov 2025 04:48 #337862
by unknown
Replied by unknown on topic LinuxCNC + Mesa 7i92TF + Gecko G540. Docs are useless. Help, Please!
Chat GPT is uesless for more things Linuxcnc related.
Googling "linuxcnc 7i92 g540" (the TF denotes a different fpga but it functions the same)gets me this (possibly the most in depth one, I dont think too much has changed in pncconf since 2023):
forum.linuxcnc.org/49-basic-configuratio...and-g540-combination
This one has some simple hal files to look at:
forum.linuxcnc.org/49-basic-configuratio...indle-encoder-issues
forum.linuxcnc.org/39-pncconf/29692-can-...re-mesa-7i92?start=0
Some of them are a little old, hopefully PCW will chime in with some up to date info.
I think the first link has some screenshots of PncConf.
Googling "linuxcnc 7i92 g540" (the TF denotes a different fpga but it functions the same)gets me this (possibly the most in depth one, I dont think too much has changed in pncconf since 2023):
forum.linuxcnc.org/49-basic-configuratio...and-g540-combination
This one has some simple hal files to look at:
forum.linuxcnc.org/49-basic-configuratio...indle-encoder-issues
forum.linuxcnc.org/39-pncconf/29692-can-...re-mesa-7i92?start=0
Some of them are a little old, hopefully PCW will chime in with some up to date info.
I think the first link has some screenshots of PncConf.
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05 Nov 2025 06:19 - 05 Nov 2025 06:22 #337866
by PCW
Replied by PCW on topic LinuxCNC + Mesa 7i92TF + Gecko G540. Docs are useless. Help, Please!
I would just use pncconf to setup a G540 configuration (config page):
And the setup the pins on the P2 tab:
The main thing that's awkward is the mapping of GPIO pins for things like limit/home switches
and spindle-on, but you can list the GPIO/G540 correspondence with mesaflash:
something like:
mesaflash --device 7I92T --addr 10.10.10.10 --readhmid --dbname1 g540
ChatGPT is just a time sink here
And the setup the pins on the P2 tab:
The main thing that's awkward is the mapping of GPIO pins for things like limit/home switches
and spindle-on, but you can list the GPIO/G540 correspondence with mesaflash:
something like:
mesaflash --device 7I92T --addr 10.10.10.10 --readhmid --dbname1 g540
ChatGPT is just a time sink here
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Last edit: 05 Nov 2025 06:22 by PCW.
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05 Nov 2025 08:13 #337872
by unknown
Replied by unknown on topic LinuxCNC + Mesa 7i92TF + Gecko G540. Docs are useless. Help, Please!
Does the specific firmware for the G540 for the 792TF need to be loaded on the card?
Just asking for a friend.
Just asking for a friend.
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