Category: Milling Machines
Whoops. Big error on my part!
It's easy to forget stuff at my age. I should have checked stuff before I spouted off..
The missing pressure switch in the hydraulic in the photo is 3F1. It runs the pump directly. Otherwise the pump works as mentioned.
Contactor 5K1, which operates the tool unclamp, solenoid is part of a complex set of interlocks that stop you releasing the tool while the machine is running and stops the machine running if the tool is being changed. It also defeats the gear change jogging.
I'm not sure exactly how it works if you have the Philips controller, but I think that if you pulled any of that wiring by removing the controller the tool unclamp wont work and probably also the auto tool changer.
A lot of the interlocking is relay logic so it's probably possible to sort through the logic and strap it where the controller stuff no longer counts.
If I had an auto tool change on mine it would have been done completely on the back plane of the Heidenhain controller. But even then the relay logic would be involved and 5K1.
A key starting point is: does the hydraulic pressure pump run? It's noisy on mine. It usually runs for about 5 seconds on mine if the machine has been off for a while. On mine the light in the power button illuminates if the hydraulic pump isn't running. It's directly wired to the other contact in the 3F1 pressure switch. Seems an odd way to do it. And the bulb sometimes blows from the solenoid kick.
You will have to change gears using a spanner. On mine the half inch drive extension of a socket set works. The manual has a chart of what the coloured dots on the selector cams mean.
I think I put the logic drawing of this up earlier. It's so complex that it took me days to understand. And as you can see I often get confused by it. I went so far as to draw it in each possible state by erasing the other stuff. And even then I don't know if I got many of the possibilities.
A simple test might be to just press on the tickler on 5K1 contactor and see if the tool unclamps? Make sure to catch the tool if one is fitted.