Mill atc configuration

My encoder on spindle is ABZ with index output.
Add
net spindle-index-enable <=> orient-pid.index-enable

loadrt scale names=scale.spindle,scale.orient
addf scale.orient             servo-thread

setp     scale.orient.gain 58   #232/4   this is my  setup from spindle

net spindle-vel-fb-rps        =>     scale.orient.in
net orient-fb-rpm               scale.orient.out       
 
Can You write little more how connect this?

 

I would try like this:

1. Remove these lines:
setp scale.orient.gain 58

net spindle-vel-fb-rps => scale.orient.in
net orient-fb-rpm scale.orient.out => #abs.orient.in

2. Change these lines:

# Encoder position into orient component and orient pid
net spindle-revs => orient.position
net spindle-revs => orient-pid.feedback

to this:
setp scale.orient.gain 0.00277778
net spindle-revs => scale.orient.in
net spindle-revs-scaled <= scale.orient.out => orient.position => orient-pid.feedback
 

Not working.
screen8 is after turn 10times cw spindle with hand
screen9 is after start orient. And finish turn 10times cww for orient
 
 
 

If you look at 'orient-pid.feedback' and turn the spindle by hand, does is go from 0 to 1 in one revolution and then start at 0 again?

orient-pid.feedback after one turn is 0,0027 and not set to zero it keeps growing.
I marked spindle shaft.
And if start linuxcnc with mark on position 0 this well be 0 for orient. I turn spindle to 90 and start linuxcnc this is new 0.
For now index is random not from index encoder input.

I see, so you will have to loadrt and addf a 'not' component (say 'not.spindle-index') and use the encoder input index to reset the encoder counter:

Like this:
net spindle-input-index <= hm2_5i25.0.encoder.04.input-index => not.spindle-index.in
net spindle-enc-reset <= not.spindle-index.out => hm2_5i25.0.encoder.04.reset

Maked the changes and;
If turn spindle cww encoder.04.count go from 0 to 232 then set to 0 and go again 0 to 232 and we have some orient-pid.feedback working
If turn spindle cw encoder.04.count not count nothing only when past index show 1 and back to 0. After this orient not start orient-pid.feedback is 0
When orient direction is close for run cww start orient and still turning becouse not count on encoder.04.count input
Encoder 04 is true out of index and is false when is on index is important?
Screen11 after turn spindle cw
Screen12 after turn spindle ccw
 
 
 

If turn spindle cww encoder.04.count go from 0 to 232 then set to 0 and go again 0 to 232

Sounds like your encoder scale is not correct, so you'll have to fix that first.

Encoder is 58 imp per rev 58x4=232
But now see other things. When turn spindle with hand wery slow see encoder is couting onlt to 230 when On index. And start counting again when index is off. We loos two encoder count.

so i guess you could try changing this (1/360):

setp scale.orient.gain 0.00277778

to this (1/230):
setp scale.orient.gain 0.004347826


It's late now and I've run out of time for today. Good luck.