Plasma CNC Pipe Cutting Machine

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23 Jun 2026 10:32 #347261 by SoloRev
Plasma CNC Pipe Cutting Machine was created by SoloRev
 
Hey everyone,

I am retrofitting a CNC Plasma Pipe Cutting with 6-axis. XYZABC. I am wondering what Kinematics module to use. I have encountered two types of pipe cutting machines.

1. The pipe is placed in a chuck and rotates the a-axis
2. Plasma torch head navigates around the pipe.

These to me are totally different calculations and I would assume would be handled by the CAM software? Would i just use genhexkins and the rest is just mapping each axis and joint?

What I am trying to understand is who is in control of the machine path, the CAM software or the linuxcnc kins module. 
I want to cut a line in the pipe at point x1=0 a1= 300deg to x2=100 a2=300deg, who calculates that trajectory?
 

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23 Jun 2026 11:59 #347265 by rodw
Replied by rodw on topic Plasma CNC Pipe Cutting Machine
If you want to draw a line on a pipe, it does not matter if you rotate the pipe or rotate the pen.

Here is your homework. I've already done this. Google coping calculator and review the maths and graphics for a notch in a pipe to be butt joined to another tube. print it on light card and cut the outline out. Wrap it around your tube, trace it with a felt pen and cut that notch out with an angle grinder. 90 deg join is easy to cut. 45 deg is a bit harder (as its deeper) with the angle grinder but it can be done fairly easilly. The maths creates the desired outline and won't care how you cut it! Options 1 & 2 are identical.

If you are cutting a length of RHS, it still has a standard profile defined in an engineering standard so you can still follow the surface to cut it with similar maths.

I think Its predominately a CAM problem but when you want to angle the torch, some kinematics might help. Not sure if it will help but 2.10 now includes some tangential headings which may assist. I think the full 6 axes may let you cut I beams
The following user(s) said Thank You: arcsynapse89

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23 Jun 2026 16:02 #347275 by SoloRev
Replied by SoloRev on topic Plasma CNC Pipe Cutting Machine
Thanks for that @rodw. your contributions in this forum is a godsend. I am still a newbie, nonetheless plan on contributing as much as i can.

The geometry makes sense, i didn't struggle with that. i always unfolded the pipe in my head. the geometry of the pipe is the same but i guess the g-code produced by the CAM is different.

In option 1, where the pipe is on a chuck its a mere single axis rotation command of -60 degrees, and then a movement along the x-joint for notch.

In option 2, the torch would have to maneuver along the pipe which is both a y-axis, z-axis movement, and also c-axis rotation, then a movement along the x-axis for a notch.

Writing all of this has made me realize it is CAM dependent as you said. so nothing would change but I would need to use the genhexkins for full 6-axis. I'll have a go at it then.
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23 Jun 2026 18:07 - 23 Jun 2026 18:08 #347282 by Aciera
Replied by Aciera on topic Plasma CNC Pipe Cutting Machine
Note that 'genhexkins' is meant for hexapods, which may or may not be what you are using.
linuxcnc.org/docs/html/man/man9/kins.9.h...Hexapod%20Kinematics
 
Last edit: 23 Jun 2026 18:08 by Aciera.

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24 Jun 2026 04:56 #347296 by SoloRev
Replied by SoloRev on topic Plasma CNC Pipe Cutting Machine
I am not. I just read trivkins and it also supports xyzabc. so ill have a go at that.

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