My Homemade plasma CNC

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1 year 8 months ago #322260 by MTTI
My Homemade plasma CNC was created by MTTI
 
For the needs of my workshop, I built this plasma table.
The usable cutting area is 2790x1200mm, and it is equipped with a Hypertherm Powermax 105 SYNC, allowing cuts up to 32mm of steel.
I initially used the control unit from my CNC milling machine along with Mach3, but I was very limited in terms of available options.
 recently upgraded it to fully utilize all the possibilities of LinuxCNC/QtPlasmaC.

This is the V2, I will start the V3 soon with a complete rebuild and complete new mecanical design

Here are some photos:

 
 
 

Yesterday's job, 15mm steel:

 
 



 
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1 year 8 months ago #322277 by tommylight
Replied by tommylight on topic My Homemade plasma CNC
Dang, those are some nice cuts! :)
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Should we move this to "show your stuff"?
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1 year 8 months ago - 1 year 8 months ago #322387 by MTTI
Replied by MTTI on topic My Homemade plasma CNC
Thanks!

I have a last problem that I don’t understand, there is no game on all axis, the torch is perfectly straight on X and Y (perpendicular with the table) but the cuts aren’t straight along Y axis only.
I will print a new torch support with adjustable angle too see if it can solve the problem.
Last edit: 1 year 8 months ago by MTTI.
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1 year 8 months ago #322401 by tommylight
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1 year 8 months ago #322480 by rodw
Replied by rodw on topic My Homemade plasma CNC
It may be expected. one side of the kerf is not always square so the direction (clockwise/anticlockwise) can make a difference. I think it is to do with the swirl in the gas or something.
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1 year 8 months ago #322524 by MTTI
Replied by MTTI on topic My Homemade plasma CNC
I tried with new consumables because I was thinking about swirling due to a worn nozzle but ithe issue remains the same.
The air pressure/flow is automatically adjusted by the powermax and it’s air supply respects the manufacturer’s recommendations (pressure, flow, water/oil contamination etc…)

Regarding the cutting direction, I let Pronest decide for me but I will try on next cuts.
Do you think compensating the torch inclination could work?

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