Retrofiting an old big milling machine

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5 years 9 months ago #194842 by OT-CNC

I have read somewhere what you can pure inside leadscrew some material
like moglice and fix the backlash plus this material has lower friction than bronze nut.


I have done moglice nuts and they work surprisingly well if the screw is not worn too much. Ball screw is a better option in general.
If you want to go the moglice route, I would check with your supplier on pricing. It's not cheap. It's a system (type for nut/bearing FLP, I think it was) and you need to get the release wax they recommend and lapping compound that does not imbed. Timesaver yellow is what I used.
The process in a nutshell is to bore out the old nut, place it on the least worn section of prepared/waxed screw, fix it radially concentric to screw, seal and cap the openings and fill with moglice through a low point fill port. You'll need a vent and dam at the high point to capture excess resin. You want to fill it with minimal chance of trapping air. Make sure there are no leaks as the resin takes some time to gel and it can run out of the nut housing if you're not careful. When set, you have to break it free from the threads which should work okay if screw was waxed. Final lapping in place will get it to the feel you want.
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5 years 9 months ago #194892 by johnmc1
I have made (many years ago) a new lead screw nut but the backlash is still there in the worn section.
A new lead screw and nut fort he lathe reduced almost all the backlash.
The ball bearing nut block and ball shaft have very little friction an almost nil backlash. The time required to try and repair the lead screw / nut,if it is possible to fit a ball screw system, is not worth the effort .
Cheers john

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5 years 9 months ago #194911 by andypugh
[quote="johnmc1" post=194892The time required to try and repair the lead screw / nut,if it is possible to fit a ball screw system, is not worth the effort[/quote]

It made more sense before the advent of cheap chinese ballscrews.

One potential reason to make a polymer nut might be a lack of space. Ballnuts are always bigger than plain nuts.

One cheap and easy possibility:
www.denfordata.com/bb/viewtopic.php?t=3727
(The original link does not seem to contain the information any more)
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5 years 9 months ago #194915 by OT-CNC
Interesting link there Andy. I'll have to try that sometime just for experimentation.

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5 years 9 months ago - 5 years 9 months ago #195011 by vre
The leadscrews for x/y are 32mm and for z 65mm so are thick
ballscrews of this diammeter will have a serious cost also the ballnut is more bulky.
If put thinner ballscrews than leadscrews for example 25mm for x/y and 50mm for z
to have space for ballnut mounting and reduced cost will be ok?
Because it is knee mill the table up/down is z axis and table is about 1000+ kg
the weight force eliminates the z axis backlash ballnut automatically?

@OT-CNC which was your moglice supplier? What is the price?
I have not found a moglice supplier yet.
Last edit: 5 years 9 months ago by vre.

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5 years 9 months ago #195048 by andypugh

vre wrote: the weight force eliminates the z axis backlash ballnut automatically?


I would expect so.

I initially planned to keep the acme screw on the Z of my manual-to-cnc conversion milling machine, but I found that my servos could not turn the nut (and the space for larger pulleys was limited)

I would expect a 25mm ballscrew to be adequate for the other axes.

The difference in price for the screw between 32 and 25 is not huge. In fact at this store the 32 is cheaper:
www.automationshop.co.uk/scr3205-tbi-5mm...llscrew-spindle.html
www.automationshop.co.uk/scr2505-tbi-5mm...llscrew-spindle.html

There is some difference in nut prices (but not huge)
www.automationshop.co.uk/sfnur03205t4d-s...205-ballscrew-1.html
www.automationshop.co.uk/catalog/product/view/id/109156

63mm diameter, though, are a completely different sort of price. Literally 100x as expensive for the screws.

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