Added A axis to XYZ mill, what can be done in AXIS?

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27 Mar 2018 08:47 #107949 by Wirewrap
I recently added a rotary workpiece holder to my working XYZ mill. It rotates around X, center of rotation is at Y = 70mm and Z is not known until after touchoff. Using AXIS 2.7.12

The actual physical motion works as expected, but the AXIS display is confusing, I have tried both axyz and xyza.

How can I tell AXIS where the rotational axis is centered?

Is there a (simulated or real) machine setup to look at? I have found 3-axis and 9-axis sim examples.

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27 Mar 2018 23:29 #108011 by andypugh
The Axis preview assumes that the centre of rotation of A is Z=0 X=0 (I think)
It doesn't have any way to know where the actual centre of rotation is, unfortunately.

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21 Apr 2018 20:33 #109404 by Wirewrap
I have found Rot4thaxiskins in the Wiki.
It looks very promising, but I am not quite there yet. I am using 2.7.12 and my configuration files are attached.
Manual control has Joint 0,1,2,3 present.
MDI has the full axis set XYZAUVW

If I do an "empty" homing in "Manual control" and then switch to MDI then all axis shows as homed and motion preview looks really great. The tool is moving around the stationary workpiece.

But I have not got real homing to work The "Touch off" button is also grayed out..
If I do *any* manual movement in "Manual control" after homing, I cannot switch to MDI, the error "all joints must be homed before going into coordinated mode" appears.

I would like to touch off the tool tip to the center of the rotation axis in Y,Z and some suitable X. How to do this?

File Attachment:

File Name: rot4thaxiskins.ini
File Size:4 KB

File Attachment:

File Name: rot4thaxiskins.hal
File Size:11 KB

File Attachment:

File Name: custom.hal
File Size:1 KB

File Attachment:

File Name: rot4thaxiskins.c
File Size:4 KB
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01 May 2018 21:19 #109944 by andypugh
That all seems a bit odd.

Are you in a position to try with the Master (development) branch where no-cartesian machines are a little better handled?

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03 May 2018 17:18 #110128 by Wirewrap
OK,
I will try to setup a Master environment and see what happens.

Maybe I am currently running a too old release?
Linux debianRT 3.4-9-rtai-686-pae #1 SMP PREEMPT Debian 3.4.55-4linuxcnc i686 GNU/Linux
AXIS 2.7.12

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03 May 2018 17:40 - 03 May 2018 17:41 #110132 by andypugh

OK,
I will try to setup a Master environment and see what happens.
Maybe I am currently running a too old release?
Linux debianRT 3.4-9-rtai-686-pae #1 SMP PREEMPT Debian 3.4.55-4linuxcnc i686 GNU/Linux
AXIS 2.7.12


That should be fine.

buildbot.linuxcnc.org

Your kernel seems to indicate Wheezy and RTAI, so you would use:
deb buildbot.linuxcnc.org/ wheezy master-rt
deb-src buildbot.linuxcnc.org/ wheezy master-rt

You can do this in the GUI if you want.
System->Synaptic Package Manager
Settings->Repositories
Then click the "Add" button.

This is what mine looks like (as you can see I have set it to an old 2.6 version for testing, but Master is there as an option)
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Last edit: 03 May 2018 17:41 by andypugh.

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03 May 2018 18:36 #110138 by Wirewrap
I was just returning here to to ask if master-rt was compatible with Weezy RTAI and the question was already answered!

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03 May 2018 19:47 #110141 by Wirewrap
Installed master branch on a test machine that is identical to my shop machine but missing stepper motors and the cast irom of the actual mill.
At first Axis start I got an offer to convert my old setup to this new version. I accepted the offer.

This is the screen after start and load of the test program "ring"


Screen after "home all", This is different from 2.7.12 in that axises are shown in manual mode


Here I tried to move the tool tip to the perimeter of the workpiece and touch off Z to 0. Seems to be a bad idea.
Funny that the diameter of the work piece changes.



Then I tried to move the tool to the perimeter and touch off W. Now this seems promising. I will try it on the real machine and see how it works. Trying to test touch off without a real machine is very confusing to me.
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09 May 2018 12:21 #110429 by andypugh
You can turn off the offset display in the "View" menu.

Axis doesn't actually know where the centre of rotation is, so the preview just assumes that it is at X=0, Y=0, Z=0.
We have discussed ways that the preview could "know" where the rotation axis was, but nothing came of it.

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21 May 2018 21:01 #110988 by Wirewrap
I am a user of Axis on sevaral machines since Ubuntu 8.04 or so.
I have never clicked on the menu list "view" before.
Thanks for the pointer!

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