Mesa 7I77 and Milltronics mill wiring

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12 Dec 2022 20:56 - 12 Dec 2022 21:11 #259269 by brianTruck
 Hi, I've been collecting parts for when my old Dos controller for my Milltronics Mill decides to quit. I'm wiring up a new controller box with the 7i77 in it and I'm at a stand still with the analog drive wiring, the 7i77 has 4 outputs per drive and the glentec drives have only 2 inputs and how they are wired confuses me. here is a wiring diagram from the mill, can anyone tell me the correct way to connect the 7i77 to it?  

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Last edit: 12 Dec 2022 21:11 by brianTruck. Reason: fix photos

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12 Dec 2022 21:56 - 12 Dec 2022 21:58 #259270 by Masiwood123
ena+, ena - is a floating switch, it means that the driver for a specific motor is enabled through it when you enable machine from linuxcnc.. if your driver is always enabled, you don't need to use ena i think..Gnd and Aout is the analog  output signal from 0-10v(please read the manual for 7i77), I'm not sure how it is on your driver to connect correctly, someone from here who understands schematics better ,will add, i hope. greeting
Last edit: 12 Dec 2022 21:58 by Masiwood123.

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12 Dec 2022 22:07 #259271 by Masiwood123
I had a similar question, so maybe something on this post will help

pay attention to the fact that the 7i77 is sensitive to a short circuit and like that, i broke one like that... I advise you to try it on the driver first, maybe with a 1.5v battery to see if the motors start..

forum.linuxcnc.org/30-cnc-machines/44700...16-retrofit?start=30

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12 Dec 2022 23:38 #259275 by tommylight
Where does 22 and 1-1 go on the other pages?

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12 Dec 2022 23:45 - 12 Dec 2022 23:47 #259276 by brianTruck
1-1 is the servo drives and 22 is a multiple contact relay.
Last edit: 12 Dec 2022 23:47 by brianTruck.

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12 Dec 2022 23:54 #259278 by Masiwood123
To me, this looks like the right side is the driver... and the left side, exactly 1-1 and 22 wires come from that old controller, or am I wrong? do you have a more complete schematic, photo of the driver?

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13 Dec 2022 00:03 #259281 by brianTruck
Servo's on left, controller on right.
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13 Dec 2022 00:18 - 13 Dec 2022 00:31 #259282 by Masiwood123
yes, sorry, that's how it should be.. the encoder goes to the controller.. are there physically on the driver, apart from the input for the tacho 1-3 1-4, some two wires for the analog input somewhere?.. also does that old controller work at all, maybe jogging? there should be a pair of analog input wires on the driver.it seems to me that 1-1 is a common gnd.. and that 22 are + analog output... it just bothers me why it goes through the relay.. if the machine is already working, i would try to measure the voltage between 1-1 and 22
Last edit: 13 Dec 2022 00:31 by Masiwood123.

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13 Dec 2022 00:39 #259283 by Masiwood123
or maybe is 1-1 +analog input on driver..have no idea:(

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13 Dec 2022 12:35 - 13 Dec 2022 12:36 #259308 by brianTruck
So 22 is the ground plain, and the drives do not use individual enables as there is a system master enable. What concerns me is that it looks like on e-stop the relay pulls all the analog signals to 0, won't that short out the analog output of the 7i77 ( if it was at a positive voltage move?
Last edit: 13 Dec 2022 12:36 by brianTruck.

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