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7i80HD+7i48+7i42TA+7i84 Mesa firmware request (morbidelli author 503 retrofit)
- PCW
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20 Jan 2026 20:17 #341625
by PCW
Replied by PCW on topic 7i80HD+7i48+7i42TA+7i84 Mesa firmware request (morbidelli author 503 retrofit)
The 5V connection is not required (this is just for powering stand-alone encoders)
You might try the input test I suggested (this does require single ended jumpering)
You might try the input test I suggested (this does require single ended jumpering)
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21 Jan 2026 11:50 #341644
by freemoore
Replied by freemoore on topic 7i80HD+7i48+7i42TA+7i84 Mesa firmware request (morbidelli author 503 retrofit)
will do
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21 Jan 2026 16:20 #341652
by freemoore
Replied by freemoore on topic 7i80HD+7i48+7i42TA+7i84 Mesa firmware request (morbidelli author 503 retrofit)
OK. Have done this and grounding each of these inputs produces no response from any of the pins a, b or index in halshow, on any of encoder channels 00, 01, or 02.
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21 Jan 2026 17:43 #341660
by freemoore
Replied by freemoore on topic 7i80HD+7i48+7i42TA+7i84 Mesa firmware request (morbidelli author 503 retrofit)
We also have a problem with the smart serial ports in this config (via the 7i42ta): if I understand correctly, the 7i42ta pins used for the first sserial instance should be 21 and 22 (IO 45 and 46 in the firmware/readhmid result).
At the moment, whether or not "sserial_port_0=0xxxxxxx" is added to the hm2_eth line, all 7i42TA pins behave as GPIO - they can be set/cleared in halshow.
If the sserial line is added and any of its pins linked to a function, lcnc errors on startup.
At the moment, whether or not "sserial_port_0=0xxxxxxx" is added to the hm2_eth line, all 7i42TA pins behave as GPIO - they can be set/cleared in halshow.
If the sserial line is added and any of its pins linked to a function, lcnc errors on startup.
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22 Jan 2026 11:26 #341692
by freemoore
Replied by freemoore on topic 7i80HD+7i48+7i42TA+7i84 Mesa firmware request (morbidelli author 503 retrofit)
Huh, thought I'd posted again last thing last night but it doesn't seem to have taken.
We tried the 7i80HD-25 card with the -25 version of the firmware you sent, and with this in the system, the encoder ports are being read as expected (apart from how Yaskawa servopack C-channel vs Z-channel isn't as expected at all).
I would be grateful if you could send the firmware for that card including: 6x analogue servo, 6x encoder, 2x pktuart and 2x sserial modules, for 7i80HD-25, 7i48, 7i52 combination.
Thanks in advance!
We tried the 7i80HD-25 card with the -25 version of the firmware you sent, and with this in the system, the encoder ports are being read as expected (apart from how Yaskawa servopack C-channel vs Z-channel isn't as expected at all).
I would be grateful if you could send the firmware for that card including: 6x analogue servo, 6x encoder, 2x pktuart and 2x sserial modules, for 7i80HD-25, 7i48, 7i52 combination.
Thanks in advance!
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22 Jan 2026 19:30 #341722
by PCW
Replied by PCW on topic 7i80HD+7i48+7i42TA+7i84 Mesa firmware request (morbidelli author 503 retrofit)
At the moment, whether or not "sserial_port_0=0xxxxxxx" is added to the hm2_eth line, all 7i42TA pins behave as GPIO - they can be set/cleared in halshow.
This is expected behaviour: if a sserial device is not found on a particular channel, its I/O pins revert to GPIO
I would be grateful if you could send the firmware for that card including: 6x analogue servo, 6x encoder, 2x pktuart and 2x sserial modules, for 7i80HD-25, 7i48, 7i52 combination.
I'll try and get to this sometime today or tomorrow.
This is expected behaviour: if a sserial device is not found on a particular channel, its I/O pins revert to GPIO
I would be grateful if you could send the firmware for that card including: 6x analogue servo, 6x encoder, 2x pktuart and 2x sserial modules, for 7i80HD-25, 7i48, 7i52 combination.
I'll try and get to this sometime today or tomorrow.
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23 Jan 2026 02:19 #341742
by PCW
The PKTUART pins are on the two RS-485 capable 7I52 channels (the ones with TX Enables)
Replied by PCW on topic 7i80HD+7i48+7i42TA+7i84 Mesa firmware request (morbidelli author 503 retrofit)
The PKTUART pins are on the two RS-485 capable 7I52 channels (the ones with TX Enables)
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25 Jan 2026 12:16 #341894
by freemoore
Replied by freemoore on topic 7i80HD+7i48+7i42TA+7i84 Mesa firmware request (morbidelli author 503 retrofit)
Thanks. Now waiting on delivery of a 7i52 to test those serial ports, no luck via 7i42ta.
However, I've had trouble from the start with the 7i48 card - the 7i80HD-16 wouldn't read its encoders at all, and the 7i80HD-25 had some trouble, using encoder.00 to .03.
Last night we tried using the 7i48's encoder.04 channel with one axis at a time, and found that all 3 worked perfectly. Then we tried adding all 3 axes, at which point no aspect of the 7i48 works at all: the +15V, -15V and 3.3V lights come on, but there is no +/-10V from any AOUT port, and no encoders are read through any channel.
If a cascading fault is possible (caused perhaps by the one attempt with a 24v encoder) then I seem to have bricked my board, though I don't know if that's consistent with channel .04 having worked perfectly for half an hour of testing last night.
Please would you remake the above firmware for the 7i80HD-16? I would like to try to rule out the fpga board as the thing that's broken here, before we order another 7i48. I'd note that the reason I tried the 24v encoder was that the 7i48 wasn't reading encoder info at all to start with, though when I switched to the HD-25 it appeared to partially work, making me thing that the HD-16 firmware may have had an error.
If you have any other suggestions I'd be grateful to hear them.
However, I've had trouble from the start with the 7i48 card - the 7i80HD-16 wouldn't read its encoders at all, and the 7i80HD-25 had some trouble, using encoder.00 to .03.
Last night we tried using the 7i48's encoder.04 channel with one axis at a time, and found that all 3 worked perfectly. Then we tried adding all 3 axes, at which point no aspect of the 7i48 works at all: the +15V, -15V and 3.3V lights come on, but there is no +/-10V from any AOUT port, and no encoders are read through any channel.
If a cascading fault is possible (caused perhaps by the one attempt with a 24v encoder) then I seem to have bricked my board, though I don't know if that's consistent with channel .04 having worked perfectly for half an hour of testing last night.
Please would you remake the above firmware for the 7i80HD-16? I would like to try to rule out the fpga board as the thing that's broken here, before we order another 7i48. I'd note that the reason I tried the 24v encoder was that the 7i48 wasn't reading encoder info at all to start with, though when I switched to the HD-25 it appeared to partially work, making me thing that the HD-16 firmware may have had an error.
If you have any other suggestions I'd be grateful to hear them.
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12 Feb 2026 13:54 #342845
by freemoore
Replied by freemoore on topic 7i80HD+7i48+7i42TA+7i84 Mesa firmware request (morbidelli author 503 retrofit)
Perhaps should change the subject line now, since my hardware has changed...
We have now installed a 7i97T/7i74/7i84U combo and have the machine up
and running. I would still like to use the mesa modbus component to
talk to our several modbus I/O boards and the spindle.
To enable this, I'd be grateful if you would make a firmware for this
combination:
7i97T with pktuart/modbus on the TB4's RS485 port, and a 7i74 on the
P2 expansion connector with pktuart/modbus on channel 7 and 7x SSERIAL
ports on channels 0-6
if possible?
We have now installed a 7i97T/7i74/7i84U combo and have the machine up
and running. I would still like to use the mesa modbus component to
talk to our several modbus I/O boards and the spindle.
To enable this, I'd be grateful if you would make a firmware for this
combination:
7i97T with pktuart/modbus on the TB4's RS485 port, and a 7i74 on the
P2 expansion connector with pktuart/modbus on channel 7 and 7x SSERIAL
ports on channels 0-6
if possible?
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12 Feb 2026 20:25 #342857
by PCW
Replied by PCW on topic 7i80HD+7i48+7i42TA+7i84 Mesa firmware request (morbidelli author 503 retrofit)
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