Need help brushless spindle DIY !

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05 May 2017 11:57 #92695 by wanabemachinist

It isn't hard to make an unregulated PSU.

www.ebay.com/itm/24V-LARGE-POWER-TRANSFO...d:g:AI4AAOSwrhBZCRLN

+ rectifier + capacitor.


Can you give me some schematics?

...Meanwhile.....
I wasn`t patient enough to wait someone to answer my questions about esc :-) ...so,
i bought this items :
ESC
Mystery Firedragon RC 80A 2-6s ESC for helicopter BEC UBEC U-BEC Brushless
Servo tester
Professional TECH Electronic Speed Controller ESC EK2-0907 Upgraded Servo Tester | eBay

i think the psu will be 2x old atx (12v/30a)+ battery(~80A)...
What you think about ESC and PSU combo?
Cheers!

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05 May 2017 18:34 - 05 May 2017 18:34 #92716 by andypugh

[Can you give me some schematics?


It's about as simple as it can be. Transformer to rectifier AC in, Capacitor across rectifier DC out. That's it.
For extra credit add a fuse and a bleed-off resistor.
Last edit: 05 May 2017 18:34 by andypugh.
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09 May 2017 10:43 #92905 by wanabemachinist
??? someone...please help...
1. i need to know is my ESC purchase good?
2. Is psu+ battery combo good? I was reading somewhere about this but i don`t know how to connect , so please some schematics or tutorial.

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09 May 2017 11:33 #92908 by andypugh
It looks like you will need to buy plugs, of some sort.

The ESC is rated for 6 LiPo cells, which is only 22.2 V. You might be pushing it a bit hard with 24V.

The servo tester is probably useful for testing and manual speed control. In CNC use you would probably run the servo with a PWM from the parallel port.
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09 May 2017 12:39 - 09 May 2017 12:41 #92917 by wanabemachinist
if i droped voltage on psu to 22v?

I`ll use servo tester for beginning this build. Later, if everything works good , i`ll hook this esc to arduino with display to show me the rpm, and this arduino to another " main" arduino+ cnc shield. But , that is my noobish idea for latter on.
At least i saw this esc controled by arduino + display rpm video on youtube. :-)

The motor is declared to 3-8s. Is there will be some problems?
Last edit: 09 May 2017 12:41 by wanabemachinist.

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12 May 2017 11:49 #93072 by andypugh

The motor is declared to 3-8s. Is there will be some problems?


No, motors can handle very high voltages. Even the most basic magnet wire is good to several hundred volts, and the voltage difference between adjacent windings is tiny.

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12 May 2017 19:06 #93107 by wanabemachinist
Sorry, i wasn`t clear enough. Motor is 3-8s but esc is 2-6s (22.2V) , and the psu is 24v.
You said that 24V would be problem.
So if i lower voltage to 22V... would that be a good combination?

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12 May 2017 20:07 #93110 by tommylight
6S=6x4.2V=25.2V so 24V is all good. Li-Ion have a nominal voltage of 4.2 when full dropping to 3.7V on mobile phones ( phone shuts down at 3.7V ), but on RC stuff the lower limit is 2.5 to 2.7V per cell. High quality cells have protection that will cut power at 2.5V to protect from over discharging.

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