7i96 Spindle Wiring

More
6 years 8 months ago - 6 years 8 months ago #158458 by tommylight
Replied by tommylight on topic 7i96 Spindle Wiring
8 wires ?
That is strange, or not.
Hold on a bit, that relay might not work, we have to figure out what those wires do first.
More pictures, of the motor, motor wires coming out of the motor and motor wires connected to the control board.
I did notice something on the picture of the spindle control that pointed me to the spindle not being a simple DC motor.

Edit,
hmmm..... i quoted myself ... !
Need some rest, brain took a leave of absence ! :)
Last edit: 6 years 8 months ago by tommylight. Reason: reason above.

Please Log in or Create an account to join the conversation.

More
6 years 8 months ago #158468 by dzawacki
Replied by dzawacki on topic 7i96 Spindle Wiring
Tommy, it looks like the last page of this datasheet contains the wiring information: www.alltronics.com//mas_assets/acrobat/DIH23_30_013Z.pdf

Granted, this PDF was created nearly 20 years after that motor was first installed, so there's a chance something might have changed with the specifications in that time.

Please Log in or Create an account to join the conversation.

More
6 years 8 months ago #158474 by tommylight
Replied by tommylight on topic 7i96 Spindle Wiring
That confirms my suspicions of it being a 3 phase motor, i saw 3 heat sink transistors on the board with their pins going straight to the motor connector.
That complicates things a bit, but not much as the 3 phase drives for that size are cheap enough.....
Oh hell, i just checked again, it draws over 50A nominal !
Back to square one, you need an RC brush-less motor drive, preferably sensored as the motor has sensors built in.
Subsequently, that requires a different type of control, namely pulse duration modulation, usually from 1 to 2ms, and i recall a user here did make a similar setup work to the point of being useful.
I also know there is an option of choosing PDM in stepconfig regarding spindle control but i never used it so i am not sure it is about the same thing.
Do some digging, see what you can find.

Please Log in or Create an account to join the conversation.

More
6 years 8 months ago #158480 by dzawacki
Replied by dzawacki on topic 7i96 Spindle Wiring
Tommy, if I am understanding correctly, I can use the motor that I have provided I can find an appropriately sized BLDC motor drive (something similar to www.amazon.com/koulate-Stepper-Controlle...5-220/dp/B07T4GCC8H/ )?

I assume the limiting factor here is finding a controller that can handle 50A? A quick search of Amazon is showing me only 15A options.

Please Log in or Create an account to join the conversation.

More
6 years 8 months ago #158486 by tommylight
Replied by tommylight on topic 7i96 Spindle Wiring
That will work, but very low power.
RC ESC , for remote controled cars and planes and drones. They go up to 220A at 20 ish volts.
Your motor needs 50A at 6.something volts, so any of those RC ones will do, even the 2S ones.

Please Log in or Create an account to join the conversation.

More
6 years 8 months ago #158488 by dzawacki
Replied by dzawacki on topic 7i96 Spindle Wiring
Oh, got it. I assumed the RC was a typo (especially given its proximity to the 'd' on the keyboard).

I'll look into some options. Thanks!

Please Log in or Create an account to join the conversation.

Time to create page: 0.296 seconds
Powered by Kunena Forum