Help Controller for a Lathe ?

Hello,
here some photos from my lathe.
   

If you have a 7I96, it can support up to 4 MPG encoders directly on the isolated inputs
with the right firmware ( 7i96_inmd.bin )
 

Hello pcw,
many thanks for your answer. Where i can get this file, I am looking on the Mesa page and in Github?
Hans

You can download the support zip file from Mesa's webstore:

store.mesanet.com

(in the specification tab for the product)

I mean I cannot prove 100% right now, but I do not see it cannot be run with two hand encoders (at the same time)

It might even be a thing to do a "virtual taper attachment" when moving the encoder driving z and x at the same time.

I should get going...

timo wrote:

It might even be a thing to do a "virtual taper attachment" when moving the encoder driving z and x at the same time.
 

Just because something can be done doesn't mean it's worth doing or that it will work as expected.
MPG is intended for positioning movements, not working movements.
There are many reasons why you should not use MPG for turning, but I will give you just one - you can turn the handle faster than the axis is moving, in other words, when you are done turning, the axis will continue to move until it reaches the commanded position.
MPG is not a mechanical crank rigidly connected to the tool and giving the operator a feedback signal.
It's just a stupid idea, even if someone does it and is happy with it...

Thanks for enlightening us ignorant folks. I'll call Siemens and Heidenhain right away and tell them to remove that feature from DMT Kern, DMG, and the rest. I'm sure they'll be thrilled that someone has finally pointed out they've been doing it wrong ever since the 1980s.

I converted a manual KBC GRIP-1340 lathe to CNC, kept the handwheels connected via encoders. I can manually machine or NC with it, It is more like a 'teaching' lathe, or tool room cnc lathe. Gives you the ability to quickly face or turn a diameter without having to write code or install a gui/cam thing to do it for you.

When i spin the handwheels, then stop, the machine stops. Encoder over-run is something you can disable. Sure you dont get feedback like a manual crank, but for the odd time doing something it doesnt matter. I put microswitches in the feed sticks and spindle fwd/rev lever, right now im using on screen dials to set the pitches and speeds, but its very similar to a manual lathe when you want it to be, and exactly a CNC lathe when it has to be.

I ended up using a 7i76E and 360ppr encoders connected with a small timing belt to 3d printed gears secured to the hand wheels inside an apron box i made from some rectangle tubing. My X ballscrew isnt in the apron it is beside the cross slide. I still have the cross slide on the lathe incase a quick taper job is required. Ill probably end up ditching it eventually for a more solid mount as its a weak point.

Anyways, the machine has made its money back and then a small fountain of cash to fund the other toys. It might not be everyones cup of tea, but it works very well.
 

@tuxcnc: Are you a nay sayer?  

Being pointed to weak aspects of something is not a bad thing. Many of my ideas where stupid and one work colleague used to call me out on it. And every time I learned something, sometimes he did as well (i think). 

"You can turn the handle faster than the axis is moving" I think that is plain wrong. I would like to see you hand crank any commercial lathe at rapid speed; plus they stop as soon as you let go of the wheel.
To make it "feel like a direct coupling" is "worth doing" regardless, if you only use it for positioning. Admittedly a stupid idea being happy with untuned overshooting hand wheel. (I am guilty of it as well, and it did end up in tears once or twice)
I prefer not to crash the machine into the chuck, or hitting E-stop buttons when I was hand cranking too fast, so I suggest to tune that. 

"People" can crash an engine lathe using the hand wheel quite reliable. (ask any trade school teacher )
If that makes a lot of sense is another question, I agree to "doesn't mean it's worth doing".

Examples:
Fine adjust for the z-axis of the surface grinder works a treat with an encoder wheel and stepper motor, because the motor does not care and over powers the stick slip without overshooting. (I klick once, it moves 0.005 mm) 
If turn an M2.5 screw on my engine lathe there is not much "feedback signal" in the sense of force feedback as well.
All sorts of machinery is using encoders to cause movement. 

Pretty much I agree, that some things might not be worth the effort.
If something is worth doing for someone else is not for me to decide.