Error starting LINUXCNC
- Will Gilmore
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05 Feb 2013 04:26 #29600
by Will Gilmore
Error starting LINUXCNC was created by Will Gilmore
I went to start up LINUXCNC this morning. It started to open and then closed and gave me the following error message. I changed the monitor a few days ago but I think it was working since then, maybe not I cant remember. Any ideas?
Print file information:
RUN_IN_PLACE=no
EMC2_DIR=
EMC2_BIN_DIR=/usr/bin
EMC2_TCL_DIR=/usr/lib/tcltk/emc2
EMC2_SCRIPT_DIR=
EMC2_RTLIB_DIR=/usr/realtime-2.6.32-122-rtai/modules/emc2
EMC2_CONFIG_DIR=
EMC2_LANG_DIR=/usr/share/emc/tcl/msgs
INIVAR=inivar
HALCMD=halcmd
EMC2_EMCSH=/usr/bin/wish8.5
EMC2 - 2.5.0-pre2-626-g402b6cd
Machine configuration directory is '/home/gotham/emc2/configs/Tree_Journeyman_320'
Machine configuration file is 'Tree_Journeyman_320.ini'
INIFILE=/home/gotham/emc2/configs/Tree_Journeyman_320/Tree_Journeyman_320.ini
PARAMETER_FILE=emc.var
EMCMOT=motmod
EMCIO=io
TASK=milltask
HALUI=halui
DISPLAY=axis
NML_FILE=
Starting EMC2...
Starting EMC2 server program: emcsvr
Loading Real Time OS, RTAPI, and HAL_LIB modules
Starting EMC2 IO program: io
Starting HAL User Interface program: halui
Shutting down and cleaning up EMC2...
Running HAL shutdown script
Killing task emcsvr, PID=2033
Removing HAL_LIB, RTAPI, and Real Time OS modules
Removing NML shared memory segments
Cleanup done
Debug file information:
insmod: error inserting '/usr/realtime-2.6.32-122-rtai/modules/emc2/hm2_pci.ko': -1 Input/output error
Tree_Journeyman_320.hal:9: exit value: 1
Tree_Journeyman_320.hal:9: insmod failed, returned -1
See the output of 'dmesg' for more information.
2033
PID TTY STAT TIME COMMAND
Stopping realtime threads
Unloading hal components
Kernel message information:
[ 2411.840880] I-pipe: Domain RTAI registered.
[ 2411.840885] RTAI[hal]: <3.8.1> mounted over IPIPE-NOTHREADS 2.6-03.
[ 2411.840886] RTAI[hal]: compiled with gcc version 4.4.3 (Ubuntu 4.4.3-4ubuntu5) .
[ 2411.840907] RTAI[hal]: mounted (IPIPE-NOTHREADS, IMMEDIATE (INTERNAL IRQs DISPATCHED), ISOL_CPUS_MASK: 0).
[ 2411.840908] PIPELINE layers:
[ 2411.840910] fab4be20 9ac15d93 RTAI 200
[ 2411.840912] c085cb20 0 Linux 100
[ 2411.853624] RTAI[malloc]: global heap size = 2097152 bytes, <BSD>.
[ 2411.853694] RTAI[sched]: IMMEDIATE, MP, USER/KERNEL SPACE: <with RTAI OWN KTASKs>, kstacks pool size = 524288 bytes.
[ 2411.853698] RTAI[sched]: hard timer type/freq = APIC/20780891(Hz); default timing: periodic; linear timed lists.
[ 2411.853700] RTAI[sched]: Linux timer freq = 250 (Hz), TimeBase freq = 2992592000 hz.
[ 2411.853702] RTAI[sched]: timer setup = 999 ns, resched latency = 2943 ns.
[ 2411.853749] RTAI[usi]: enabled.
[ 2411.878267] RTAI[math]: loaded.
[ 2411.931061] hm2: loading Mesa HostMot2 driver version 0.15
[ 2411.932623] hm2_pci: loading Mesa AnyIO HostMot2 driver version 0.7
[ 2411.932645] hm2_pci: discovered 5i20 at 0000:07:04.0
[ 2411.932708] hm2_5i20.0: firmware: requesting hm2/5i20/SV12_2X7I48_72.BIT
[ 2411.934041] hm2_5i20.0: FPGA did not reset: /INIT = 1, DONE = 1
[ 2411.934044] hm2/hm2_5i20.0: failed to reset fpga, aborting hm2_register
[ 2411.934047] hm2_5i20.0: board fails HM2 registration
[ 2411.934052] hm2_pci: probe of 0000:07:04.0 failed with error -5
[ 2412.105933] hm2: unloading
[ 2412.125297] RTAI[math]: unloaded.
[ 2412.143965] SCHED releases registered named ALIEN RTGLBH
[ 2412.172208] RTAI[malloc]: unloaded.
[ 2412.272009] RTAI[sched]: unloaded (forced hard/soft/hard transitions: traps 0, syscalls 0).
[ 2412.273544] I-pipe: Domain RTAI unregistered.
[ 2412.273567] RTAI[hal]: unmounted.
Print file information:
RUN_IN_PLACE=no
EMC2_DIR=
EMC2_BIN_DIR=/usr/bin
EMC2_TCL_DIR=/usr/lib/tcltk/emc2
EMC2_SCRIPT_DIR=
EMC2_RTLIB_DIR=/usr/realtime-2.6.32-122-rtai/modules/emc2
EMC2_CONFIG_DIR=
EMC2_LANG_DIR=/usr/share/emc/tcl/msgs
INIVAR=inivar
HALCMD=halcmd
EMC2_EMCSH=/usr/bin/wish8.5
EMC2 - 2.5.0-pre2-626-g402b6cd
Machine configuration directory is '/home/gotham/emc2/configs/Tree_Journeyman_320'
Machine configuration file is 'Tree_Journeyman_320.ini'
INIFILE=/home/gotham/emc2/configs/Tree_Journeyman_320/Tree_Journeyman_320.ini
PARAMETER_FILE=emc.var
EMCMOT=motmod
EMCIO=io
TASK=milltask
HALUI=halui
DISPLAY=axis
NML_FILE=
Starting EMC2...
Starting EMC2 server program: emcsvr
Loading Real Time OS, RTAPI, and HAL_LIB modules
Starting EMC2 IO program: io
Starting HAL User Interface program: halui
Shutting down and cleaning up EMC2...
Running HAL shutdown script
Killing task emcsvr, PID=2033
Removing HAL_LIB, RTAPI, and Real Time OS modules
Removing NML shared memory segments
Cleanup done
Debug file information:
insmod: error inserting '/usr/realtime-2.6.32-122-rtai/modules/emc2/hm2_pci.ko': -1 Input/output error
Tree_Journeyman_320.hal:9: exit value: 1
Tree_Journeyman_320.hal:9: insmod failed, returned -1
See the output of 'dmesg' for more information.
2033
PID TTY STAT TIME COMMAND
Stopping realtime threads
Unloading hal components
Kernel message information:
[ 2411.840880] I-pipe: Domain RTAI registered.
[ 2411.840885] RTAI[hal]: <3.8.1> mounted over IPIPE-NOTHREADS 2.6-03.
[ 2411.840886] RTAI[hal]: compiled with gcc version 4.4.3 (Ubuntu 4.4.3-4ubuntu5) .
[ 2411.840907] RTAI[hal]: mounted (IPIPE-NOTHREADS, IMMEDIATE (INTERNAL IRQs DISPATCHED), ISOL_CPUS_MASK: 0).
[ 2411.840908] PIPELINE layers:
[ 2411.840910] fab4be20 9ac15d93 RTAI 200
[ 2411.840912] c085cb20 0 Linux 100
[ 2411.853624] RTAI[malloc]: global heap size = 2097152 bytes, <BSD>.
[ 2411.853694] RTAI[sched]: IMMEDIATE, MP, USER/KERNEL SPACE: <with RTAI OWN KTASKs>, kstacks pool size = 524288 bytes.
[ 2411.853698] RTAI[sched]: hard timer type/freq = APIC/20780891(Hz); default timing: periodic; linear timed lists.
[ 2411.853700] RTAI[sched]: Linux timer freq = 250 (Hz), TimeBase freq = 2992592000 hz.
[ 2411.853702] RTAI[sched]: timer setup = 999 ns, resched latency = 2943 ns.
[ 2411.853749] RTAI[usi]: enabled.
[ 2411.878267] RTAI[math]: loaded.
[ 2411.931061] hm2: loading Mesa HostMot2 driver version 0.15
[ 2411.932623] hm2_pci: loading Mesa AnyIO HostMot2 driver version 0.7
[ 2411.932645] hm2_pci: discovered 5i20 at 0000:07:04.0
[ 2411.932708] hm2_5i20.0: firmware: requesting hm2/5i20/SV12_2X7I48_72.BIT
[ 2411.934041] hm2_5i20.0: FPGA did not reset: /INIT = 1, DONE = 1
[ 2411.934044] hm2/hm2_5i20.0: failed to reset fpga, aborting hm2_register
[ 2411.934047] hm2_5i20.0: board fails HM2 registration
[ 2411.934052] hm2_pci: probe of 0000:07:04.0 failed with error -5
[ 2412.105933] hm2: unloading
[ 2412.125297] RTAI[math]: unloaded.
[ 2412.143965] SCHED releases registered named ALIEN RTGLBH
[ 2412.172208] RTAI[malloc]: unloaded.
[ 2412.272009] RTAI[sched]: unloaded (forced hard/soft/hard transitions: traps 0, syscalls 0).
[ 2412.273544] I-pipe: Domain RTAI unregistered.
[ 2412.273567] RTAI[hal]: unmounted.
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05 Feb 2013 04:42 #29602
by BigJohnT
Replied by BigJohnT on topic Error starting LINUXCNC
See what Tree_Journeyman_320.hal line 9 says... it errored out there.
John
John
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- Will Gilmore
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05 Feb 2013 04:54 #29604
by Will Gilmore
Replied by Will Gilmore on topic Error starting LINUXCNC
Here is the beginning of the hal file. I'm not sure if it counts comments and blank lines.
# Generated by PNCconf at Fri Mar 30 15:19:35 2012
# If you make changes to this file, they will be
# overwritten when you run PNCconf again
loadrt trivkins
loadrt [EMCMOT]EMCMOT servo_period_nsec=[EMCMOT]SERVO_PERIOD num_joints=[TRAJ]AXES
loadrt probe_parport
loadrt hostmot2
loadrt hm2_pci config="firmware=hm2/5i20/SV12_2X7I48_72.BIT num_encoders=3 num_pwmgens=3 num_3pwmgens=0 num_stepgens=0 "
setp hm2_5i20.0.pwmgen.pwm_frequency 24000
setp hm2_5i20.0.pwmgen.pdm_frequency 6000
setp hm2_5i20.0.watchdog.timeout_ns 10000000
loadrt pid names=pid.x,pid.y,pid.z
addf hm2_5i20.0.read servo-thread
addf motion-command-handler servo-thread
addf motion-controller servo-thread
addf pid.x.do-pid-calcs servo-thread
addf pid.y.do-pid-calcs servo-thread
addf pid.z.do-pid-calcs servo-thread
addf hm2_5i20.0.write servo-thread
addf hm2_5i20.0.pet_watchdog servo-thread
# Generated by PNCconf at Fri Mar 30 15:19:35 2012
# If you make changes to this file, they will be
# overwritten when you run PNCconf again
loadrt trivkins
loadrt [EMCMOT]EMCMOT servo_period_nsec=[EMCMOT]SERVO_PERIOD num_joints=[TRAJ]AXES
loadrt probe_parport
loadrt hostmot2
loadrt hm2_pci config="firmware=hm2/5i20/SV12_2X7I48_72.BIT num_encoders=3 num_pwmgens=3 num_3pwmgens=0 num_stepgens=0 "
setp hm2_5i20.0.pwmgen.pwm_frequency 24000
setp hm2_5i20.0.pwmgen.pdm_frequency 6000
setp hm2_5i20.0.watchdog.timeout_ns 10000000
loadrt pid names=pid.x,pid.y,pid.z
addf hm2_5i20.0.read servo-thread
addf motion-command-handler servo-thread
addf motion-controller servo-thread
addf pid.x.do-pid-calcs servo-thread
addf pid.y.do-pid-calcs servo-thread
addf pid.z.do-pid-calcs servo-thread
addf hm2_5i20.0.write servo-thread
addf hm2_5i20.0.pet_watchdog servo-thread
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- Will Gilmore
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05 Feb 2013 04:56 - 05 Feb 2013 05:00 #29605
by Will Gilmore
Replied by Will Gilmore on topic Error starting LINUXCNC
I took out the comments and the blank line below them. It now errors out on line 5 which is
loadrt hm2_pci config="firmware=hm2/5i20/SV12_2X7I48_72.BIT num_encoders=3 num_pwmgens=3 num_3pwmgens=0 num_stepgens=0 "
loadrt hm2_pci config="firmware=hm2/5i20/SV12_2X7I48_72.BIT num_encoders=3 num_pwmgens=3 num_3pwmgens=0 num_stepgens=0 "
Last edit: 05 Feb 2013 05:00 by Will Gilmore.
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05 Feb 2013 05:54 #29608
by PCW
Replied by PCW on topic Error starting LINUXCNC
This looks like a bad FPGA card /MB problem to me:
[ 2411.934041] hm2_5i20.0: FPGA did not reset: /INIT = 1, DONE = 1
[ 2411.934044] hm2/hm2_5i20.0: failed to reset fpga, aborting hm2_register
You might try disconnecting the cables and re-seating the card and see if you
get the same error with nothing connected, If you do it may be:
1. Bad FPGA/bridge chip or bad EEPROM on FPGA card
2. Bad / dirty motherboard PCI slot
[ 2411.934041] hm2_5i20.0: FPGA did not reset: /INIT = 1, DONE = 1
[ 2411.934044] hm2/hm2_5i20.0: failed to reset fpga, aborting hm2_register
You might try disconnecting the cables and re-seating the card and see if you
get the same error with nothing connected, If you do it may be:
1. Bad FPGA/bridge chip or bad EEPROM on FPGA card
2. Bad / dirty motherboard PCI slot
The following user(s) said Thank You: Will Gilmore
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07 Feb 2013 02:27 #29719
by Will Gilmore
Replied by Will Gilmore on topic Error starting LINUXCNC
After reseating the FPGA card in the PCI slot which didn't solve the problem I reseated the 50 pin connectors on the FPGA PCI card. Presto! Thanks!
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07 Feb 2013 02:34 #29720
by PCW
Replied by PCW on topic Error starting LINUXCNC
Hmm... My guess is that theres' a bad solder joint on the card that has been made to work by mechanical shifting
can you send an email to tech@mesanet requesting an RMA #?
With a formal RMA request, we can send a replacement card and you can return the (I think questionable) card when the new one arrives.
can you send an email to tech@mesanet requesting an RMA #?
With a formal RMA request, we can send a replacement card and you can return the (I think questionable) card when the new one arrives.
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