Temporary Freeze on Startup

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01 Aug 2018 23:13 #115354 by adhall
Just as I thought I was making some headway...

After changing out the motherboard, I finally got my computer to boot up with the 5i25 card installed. So I went to the Pncconf wizard and took a try at creating a configuration for my CNC. When I launched LinuxCNC with that configuration, the computer mostly froze up (mouse pointer still moves, but nothing else works). After about 30 seconds or so, the LInuxCNC window closed and a new window came up with error messages. After puzzling over this, eventually it occurred to me that I should have the 7i76 card connected up. So I did that, but nothing has changed except that the period of time the computer spends being frozen has gotten longer. Now it takes over 2 minutes before the error window comes up. I tried deleting the configuration files and creating new ones, but that made no difference. So I removed the 5i25 card and launched LinuxCNC using one of the demo configurations but computer still froze at first. Once the operating screen came up, everything seemed to be normal.

For what it's worth, I am using LinuxCNC Version 2.7.0

So what's the next step? Do I just wipe my hard drive and and install everything from scratch?

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01 Aug 2018 23:30 #115357 by PCW
Replied by PCW on topic Temporary Freeze on Startup
Thats very odd, what LinuxCNC distribution (Linux OS version) are you using?

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02 Aug 2018 00:19 #115361 by adhall
Replied by adhall on topic Temporary Freeze on Startup
Looks like it is "Debian GNU/Linux 7.9 (wheezy)".

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02 Aug 2018 01:08 #115362 by PCW
Replied by PCW on topic Temporary Freeze on Startup
OK probably next step is to run linuxcnc from a terminal and see if you can see where its hanging or look at the kernel log:

sudo dmesg -C (to clear the log)
(start LinuxCNC)
once LinuxCNC is running, run:
dmesg > log.txt

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02 Aug 2018 06:01 #115374 by tommylight
Open a sim config and grab the "linuxcnc" logo with the mouse and move it around. If it moves choppy and hangs in places, change the graphic card or change to software rendering, that would fix it.
If it moves nicely then most probably your hard drive is failing or memory has some issues so do test them if you can.
I have seen this sort of issues on some motherboards with cheap chipsets.

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02 Aug 2018 22:43 #115464 by adhall
Replied by adhall on topic Temporary Freeze on Startup
PCW wrote,

OK probably next step is to run linuxcnc from a terminal and see if you can see where its hanging or look at the kernel log:


When I run from the terminal, I see two or three messages that say
"task: main loop took n seconds"
where n is always more than 0.010)

Then there is nothing until the LinuxCNC operating screen comes up.

After I exit, I get a message that says
"m latency excursions"
where m is always 3 or more (depending on what I did in the operating window).

From this, it is clear that the "main loop" is intended to execute in less than 1 mS and my setup is giving more than 10 times that.

I ran the latency test again (somewhat longer this time) and got the following numbers:
..................................Max Interval..........Max Jitter
.....Servo Thread:..........1099756................4929
.....Base Thread:...............74099..............49207

If I understand correctly, the base thread max jitter here is quite bad.

I went into the BIOS and turned off everything I could and I got the following latency numbers:
..................................Max Interval..........Max Jitter
.....Servo Thread:............999756................4076
.....Base Thread:...............51408..............26516

Despite the improvements in the numbers, there is no change in the way LinuxCNC behaves.

By the way, I am using an nVidia G-Force video card. From what I can tell reading various forum posts, this may be a problem. I'll see if I can find a different video card to try.

Please note, log file is attached.

File Attachment:

File Name: log.txt
File Size:2 KB
Attachments:

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03 Aug 2018 12:34 #115505 by andypugh

After about 30 seconds or so, the LInuxCNC window closed and a new window came up with error messages.


What do the error messages say?

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03 Aug 2018 12:36 #115506 by andypugh

If I understand correctly, the base thread max jitter here is quite bad.


You don't need a base thread with a 5i25, you can stop worrying about that.

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03 Aug 2018 12:54 #115508 by PCW
Replied by PCW on topic Temporary Freeze on Startup
Also the kernel log may provide more information about what's causing the hang:

sudo dmesg -C (to clear the log)
(start LinuxCNC)
once LinuxCNC is running, run:
dmesg > log.txt

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03 Aug 2018 14:28 #115519 by adhall
Replied by adhall on topic Temporary Freeze on Startup
PCW:
Thanks for the response.

Perhaps you didn't notice that I attached the kernel log to my earlier message above. I'll attach it again below. (Sorry, I have not figured out how to embed it into the message on this forum.)
Attachments:

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