Milling Machine

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4 years 1 week ago #254989 by Ingo
Milling Machine was created by Ingo
Guys, I'm still learning about LinuxCNC and it's the first time I'm going to do a Retrofitting of a machine with automatic tool changer, linear scales and Gui Probe Basic.  

This machine will use 7i76E, 7i85 (linear scales) and 7i84 (add I/O), the interface I intend to use Probe Basic.  

My initial question is related to the ATC, which is a 16 position Carousel, I know that it will have several mandatory signals such as: Z axis exchange positioning, open/closed pinch signals, (in this case, ATC goes up/down as well), forwards/backwards ATC, tool position 1, (carousel has normal motor with inverter drive plus brake), still air cone cleaning signal.  

In addition to a suggestion from you which is the best way to apply all this, my main question is related to the tool position signal, I use a gray binary encoder, or I can make a logic, I don't know if it's possible (I think it's more economical viable) like: I turn on the machine , make axes and magazine references (it will position tool 1) and from now on I make tool changes, making a tool count for plus or minus (by pulse on the motor inverter) (choose the closest tool in the sense of rotation) using as a tool counter?  If there is a problem with the exchange, ask for the magazine reference again?  

These are hypotheses, as I have the impression that other CNC controllers such as Mitsubishi, Fanuc use similar systems without encoders….

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4 years 1 week ago #255014 by tommylight
Replied by tommylight on topic Milling Machine
You have a carousel tool changer, so use carousel component
linuxcnc.org/docs/html/man/man9/carousel.9.html
Here are some more search results and examples to get a better idea, it does look complicated, but it is not, just take things step by step.
Had the same issue back when i used it for a 16 pocket tool changer, spent half a day trying to figure out everything till my brain started melting, gave it a try and nothing worked! Went out for a coffee, came back and went line by line, i about 20 minutes it was changing tools perfectly! :)
www.google.com/search?q=carousel++site%3...ABAQ&sclient=gws-wiz

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4 years 6 days ago #255160 by Ingo
Replied by Ingo on topic Milling Machine
I have another question regarding the machine… It will have a spindle servo motor (Mitsubishi) with 7.5kw at 15000 rpm and direct Drive with spindle, driven by an 11kw Delta inverter.  How do I need to do automatic tool changes, what type of encoder would I recommend using due to high rotation, as the normal ones would heat up a lot….

Tks

Ingo

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4 years 5 days ago #255248 by andypugh
Replied by andypugh on topic Milling Machine
I doubt that you need an encoder on a 15,000 rpm spindle, I don't think that you will be threading with it?

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4 years 5 days ago #255281 by Ingo
Replied by Ingo on topic Milling Machine
Sorry Andy, I honestly didn't understand much of what you wanted to tell me.  This is my engine plate.  I was researching this encoder here in China is it possible?  I also thought when making the change call the M19 can I put low rotation like S100?

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4 years 4 days ago #255292 by andypugh
Replied by andypugh on topic Milling Machine
Do you need orientation (M19) for a tool changer?

If there is no encoder now, then how did the original control do it?
Perhaps there is a physical alignment mechanism?

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