Troubleshooting an issue

  Hi, I have an installation that has been running fine for about 3 years, this morning however LinuxCNC will not allow me to reset the estop button so I can power up? Never seen this before, it is probably something simple but I am at a loss. I downloaded the LinuxCNC Status file and have attached it here if anybody can look it over and determine anything useful.Thanks in advance,HH

Ok sorry, here is the plain text:acceleration     1e+99active_queue   0actual_position            0.0000   0.0000   0.0000   0.0000adaptive_feed_enabled            Falseain       0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000angular_units   1.0000aout     0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000   0.0000axes     4axis_mask        15block_delete    Falsecall_level         0command         -current_line     0current_vel      0.0000cycle_time       0.001debug  0delay_left         0.0din       True True True True False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False Falsedistance_to_go            0.0000dout     False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False False Falsedtg       0.0000   0.0000   0.0000   0.0000echo_serial_number    7111enabled            Falseestop    1exec_state        donefeed_hold_enabled      Truefeed_override_enabled            Truefeedrate            1.0file       /home/scott/G Codes/Program1.ngcflood    0g5x_index       1g5x_offset       0.0000   0.0000   0.0000   0.0000g92_offset       0.0000   0.0000   0.0000   0.0000gcodes G80 G17 G40 G20 G90 G94 G54 G49 G99 G64 G97 G91.1 G8homed 0 0 0 0id         0inpos    Trueinput_timeout  Falseinterp_state      idleinterpreter_errcode      0kinematics_type           identitylimit     0 0 0 0linear_units      0.0394lube     0lube_level        0max_acceleration 999999999999999967336168804116691273849533185806555472917961779471295845921727862608739868455469056.0000max_velocity   13.3167mcodes            M5 M9 M48 M53 M0mist      0motion_line     0motion_mode  freemotion_type    noneoptional_stop   Falsepaused Falsepocket_prepped           -1position            0.0000   0.0000   0.0000   0.0000probe_tripped  Falseprobe_val        0probed_position           0.0000   0.0000   0.0000   0.0000probing            Falseprogram_units inchqueue   0queue_full       Falsequeued_mdi_commands          0rapidrate          1.0read_line          0rotation_xy      0.0000settings            0.0000   0.0000   0.0000spindle_brake  1spindle_direction         0spindle_enabled           0spindle_increasing       0spindle_override_enabled        Truespindle_speed  0.0spindlerate       1.0state     rcs_donetask_mode       manualtask_paused     0task_state         estoptool_in_spindle            0tool_offset       0.0000   0.0000   0.0000   0.0000velocity            0.0

Thats kinda messy, here is a txt of it:   

Thanks for the response: Attached are the hal and ini files in .txt format

HH

"can toggle the state using your external hardware?"

When I originally installed this system I did not hook up an E-Stop to the Mesa board because the entire area is protected with a light curtain that shuts down everything. The CNC is just part of a larger system. Therefore I was thinking that I didn't have any external hardware connected to that input...but I do. Its not an E-Stop but I wired the Ultrasonic knifes controller enabled signal to it to stop in the event that the knife faulted. That was the issue. I am not onsite with the machine and the customer has been sending me info this morning. They did not tell me that the Ultrasonic knife had a fault on it.

Thanks for the help!

HH