Axes no longer home/move
15 Oct 2024 20:40 #312199
by kennetek
Replied by kennetek on topic Axes no longer home/move
I used an oscilloscope to check the step and dir signals, nothing going through. Is there a way to verify those ICs are the issue, or do you just know they are the most likely failure point?
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15 Oct 2024 20:55 #312201
by PCW
Replied by PCW on topic Axes no longer home/move
If you don't have ~5V absolute between STEP+/DIR+ and STEP-/DIR- (0 ..3)
when unloaded, that means the U5 or U7 (or both) are bad. This is because say STEP0+ and STEP0-
are inverted copies of the same signal, so regardless of signals further back, there should
always be ~5V (no load) between them.
Also U7 show obvious signs of overheating. Typical reason for this is accidental connection of the
step/dir signals to a voltage outside the 0 to 5V range.
You might check the STEP- and DIR- pins to see if U5 is OK
when unloaded, that means the U5 or U7 (or both) are bad. This is because say STEP0+ and STEP0-
are inverted copies of the same signal, so regardless of signals further back, there should
always be ~5V (no load) between them.
Also U7 show obvious signs of overheating. Typical reason for this is accidental connection of the
step/dir signals to a voltage outside the 0 to 5V range.
You might check the STEP- and DIR- pins to see if U5 is OK
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15 Oct 2024 23:47 #312212
by kennetek
Replied by kennetek on topic Axes no longer home/move
I checked every STEP-/STEP+ and DIR+/DIR- pair, there was no meaningful potential between any of them. I only checked STEP0- and DIR0- relative to GND and no meaningful change when jogging. I guess that means both are shot.
Replacing those two chips should not be too hard. I don't like that I don't know what caused the failure, I guess maybe some chip shorted it, since I have not messed with the electrical system in a while. I don't know how that would damage both chips, though.
Also, what are the overheating signs on U7? Is it that blob covering the 5?
Replacing those two chips should not be too hard. I don't like that I don't know what caused the failure, I guess maybe some chip shorted it, since I have not messed with the electrical system in a while. I don't know how that would damage both chips, though.
Also, what are the overheating signs on U7? Is it that blob covering the 5?
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16 Oct 2024 14:31 #312270
by PCW
Replied by PCW on topic Axes no longer home/move
Yes, a bump in the center of a plastic chip usually means its been overheated/damaged.
You might check that the 27 Ohm resistor networks (RN1,RN2,RN8,RN14)
are OK as well (all 4 resistors per network = 27 ohm)
A short to a bad voltage can damage these as well.
You might check that the 27 Ohm resistor networks (RN1,RN2,RN8,RN14)
are OK as well (all 4 resistors per network = 27 ohm)
A short to a bad voltage can damage these as well.
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17 Oct 2024 00:28 #312316
by kennetek
Replied by kennetek on topic Axes no longer home/move
Checked all 16, all of them still read 27 ohm
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28 Oct 2024 19:04 #313383
by kennetek
Replied by kennetek on topic Axes no longer home/move
Thank you both, I replaced U5 and U7 and my machine is working again.
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