Mesa7i96s and Postep60-250?
- melayate
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25 Oct 2025 16:30 #337144
by melayate
Mesa7i96s and Postep60-250? was created by melayate
I just migrated from Mach4 and Pokeys57cnc, and was hoping to keep Postep60-256 drives in my new setup. I wired postep drive to Mesa 7i96s as follows: Postep pins 1/2/3/5, 2 to TB1 pin1 (GND) / 3 to TB1 pin5 (DIR+) / 5 to TB1 pin3 (STEP+) and 1(enable) to TB3 pin13 (OUT-).
I have been at it for about a week now, I can’t figure out what I am doing wrong. Using Pncconf wizard, the home/limit/ estop are working but the drives are not getting enabled and the stepper motors are not getting any pulse.
any help would be greatly appreciated, thank you in advance!
ps! I am very new to Linuxcnc, migrating from Mach for almost 2 decades.
I have been at it for about a week now, I can’t figure out what I am doing wrong. Using Pncconf wizard, the home/limit/ estop are working but the drives are not getting enabled and the stepper motors are not getting any pulse.
any help would be greatly appreciated, thank you in advance!
ps! I am very new to Linuxcnc, migrating from Mach for almost 2 decades.
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- langdons
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25 Oct 2025 19:31 - 25 Oct 2025 19:38 #337157
by langdons
Replied by langdons on topic Mesa7i96s and Postep60-250?
Your old drives should be just fine.
Was Mach 4 running via the 7i96s too?
Sometimes the enable input disables the drive, though I'm not sure that's the problem in this case specifically.
What version of LinuxCNC are you using?
Are you using AXIS?
Sometimes a picture helps to "visualize" the problem.
$96 drives are definitely worth keeping.
6A phase current (4.2A RMS) without a heatsink is pretty impressive.
By the way, how many drives are there and what is your power supply?
Was Mach 4 running via the 7i96s too?
Sometimes the enable input disables the drive, though I'm not sure that's the problem in this case specifically.
What version of LinuxCNC are you using?
Are you using AXIS?
Sometimes a picture helps to "visualize" the problem.
$96 drives are definitely worth keeping.
6A phase current (4.2A RMS) without a heatsink is pretty impressive.
By the way, how many drives are there and what is your power supply?
Last edit: 25 Oct 2025 19:38 by langdons. Reason: Added more questions.
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- PCW
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25 Oct 2025 19:50 #337160
by PCW
Replied by PCW on topic Mesa7i96s and Postep60-250?
Can you show a bit more about how the enables are wired?
What is OUT0+ (TB3 pin 14) connected to?
What is OUT0+ (TB3 pin 14) connected to?
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- langdons
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25 Oct 2025 20:46 #337163
by langdons
Replied by langdons on topic Mesa7i96s and Postep60-250?
Why do you need to wire the enable pins at all?
The power switch disables or enables the drives.
The power switch disables or enables the drives.
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- melayate
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25 Oct 2025 21:19 #337165
by melayate
Replied by melayate on topic Mesa7i96s and Postep60-250?
Mach was running Via Pokey57CNC. I think I just got tired of Mach, LOL!
the thing with Postep60-256 Enable (inverted, 0=enable, 1=disable).
I am using LINUXCNC 2.9.4 and I am using AXIS for now until I get it up & running, trying to test with 3 axis with the goal of a total of 6 (gantry has X1 & X2).
using engmate power supply 36V 10A
wiring is as follows: AxisMesa connectorMesa pin (TB1)Mesa signalPoStep60 IDC pinPoStep signalX1 (master)7i96S TB1Pin 3STEP0+IDC Pin 5STEP Pin 5DIR0+IDC Pin 3DIR Pin 1 (TB1 GND)GNDIDC Pin 2 (or any GND pins: 2,4,6,8,10)GNDX2 (slave)7i96S TB1Pin 9STEP1+IDC Pin 5STEP Pin 11DIR1+IDC Pin 3DIR Pin 7 (TB1 GND)GNDIDC Pin 2GNDY7i96S TB1Pin 15STEP2+IDC Pin 5STEP Pin 17DIR2+IDC Pin 3DIR Pin 13 (GND)GNDIDC Pin 2GNDZ7i96S TB1Pin 21STEP3+IDC Pin 5STEP Pin 23DIR3+IDC Pin 3DIR Pin 19 (GND)GNDIDC Pin 2GND
for the enable I tried to use TB3 pins 13 (OUT-) connected to pin1 of all 4 drives (enable pin) and pin 14 (OUT+) connected to Mesa GND.
the thing with Postep60-256 Enable (inverted, 0=enable, 1=disable).
I am using LINUXCNC 2.9.4 and I am using AXIS for now until I get it up & running, trying to test with 3 axis with the goal of a total of 6 (gantry has X1 & X2).
using engmate power supply 36V 10A
wiring is as follows: AxisMesa connectorMesa pin (TB1)Mesa signalPoStep60 IDC pinPoStep signalX1 (master)7i96S TB1Pin 3STEP0+IDC Pin 5STEP Pin 5DIR0+IDC Pin 3DIR Pin 1 (TB1 GND)GNDIDC Pin 2 (or any GND pins: 2,4,6,8,10)GNDX2 (slave)7i96S TB1Pin 9STEP1+IDC Pin 5STEP Pin 11DIR1+IDC Pin 3DIR Pin 7 (TB1 GND)GNDIDC Pin 2GNDY7i96S TB1Pin 15STEP2+IDC Pin 5STEP Pin 17DIR2+IDC Pin 3DIR Pin 13 (GND)GNDIDC Pin 2GNDZ7i96S TB1Pin 21STEP3+IDC Pin 5STEP Pin 23DIR3+IDC Pin 3DIR Pin 19 (GND)GNDIDC Pin 2GND
for the enable I tried to use TB3 pins 13 (OUT-) connected to pin1 of all 4 drives (enable pin) and pin 14 (OUT+) connected to Mesa GND.
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- PCW
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25 Oct 2025 21:37 #337167
by PCW
Replied by PCW on topic Mesa7i96s and Postep60-250?
Typical issues with step/dir not working are wiring or step pulse length being to short
I would make sure the initial step pulse length is at least 5 usec (5000 ns in LinuxCNC)
For the enable (since its active low) I would connect all enable pins to a say 1K pullup resistor
(so they default to being disabled) then connect OUT0+ to all enables and OUT0- to the drive
ground pin
I would make sure the initial step pulse length is at least 5 usec (5000 ns in LinuxCNC)
For the enable (since its active low) I would connect all enable pins to a say 1K pullup resistor
(so they default to being disabled) then connect OUT0+ to all enables and OUT0- to the drive
ground pin
The following user(s) said Thank You: langdons
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- melayate
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25 Oct 2025 21:47 #337168
by melayate
Replied by melayate on topic Mesa7i96s and Postep60-250?
so sorry for the mumbo-jumbo I created earlier attached is a pdf for the pin locations
Attachments:
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- langdons
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26 Oct 2025 00:55 - 26 Oct 2025 15:01 #337172
by langdons
Replied by langdons on topic Mesa7i96s and Postep60-250?
Hmm...
That wiring seems correct.
I blame the enable pins.
Me sure the drives are not disabled.
I bought some drivers, wired them up, turned them on, only to realize they did not work and the fault LED came on.
I fixed them by disconnecting the enable inputs.
Powering the enable inputs often disables the drive for some reason!
Maybe shorting the enable inputs together is a good idea, just to make sure there is 0 voltage to disable the driver.
Though why the drives worked with Mach but not LinuxCNC, I can't explain.
That wiring seems correct.
I blame the enable pins.
Me sure the drives are not disabled.
I bought some drivers, wired them up, turned them on, only to realize they did not work and the fault LED came on.
I fixed them by disconnecting the enable inputs.
Powering the enable inputs often disables the drive for some reason!
Maybe shorting the enable inputs together is a good idea, just to make sure there is 0 voltage to disable the driver.
Though why the drives worked with Mach but not LinuxCNC, I can't explain.
Last edit: 26 Oct 2025 15:01 by langdons. Reason: Removed inaccurate speculation.
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- tommylight
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26 Oct 2025 02:21 #337175
by tommylight
10A PSU is more than enough for 4 stepper drives/motors.
With some reserve, even at 5A set for each motor (makes 20A), a 5A/36V supply is enough.
@LangdonS, now go read how and why that is possible, instead of posting about stuff you have no experience with.
Then, check if same is true for servo drives, and report back.
Replied by tommylight on topic Mesa7i96s and Postep60-250?
Also, a 10A PSU seems a bit tight for 4 motor drivers!
10A PSU is more than enough for 4 stepper drives/motors.
With some reserve, even at 5A set for each motor (makes 20A), a 5A/36V supply is enough.
@LangdonS, now go read how and why that is possible, instead of posting about stuff you have no experience with.
Then, check if same is true for servo drives, and report back.
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- langdons
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26 Oct 2025 14:31 - 26 Oct 2025 14:56 #337201
by langdons
Replied by langdons on topic Mesa7i96s and Postep60-250?
The Leadshine manual I read (prior) says this:
Regulated or Unregulated Power Supply
Both regulated and unregulated power supplies can be used to supply the Driver. However,
unregulated power supplies are preferred due to their ability to withstand current surge. If regulated
power supplies (such as most switching supplies.) are indeed used, it is important to have large
current output rating to avoid problems like current clamp, for example using 4A supply for 3A
motor-Driver operation. On the other hand, if unregulated supply is used, one may use a power
supply of lower current rating than that of motor (typically 50%~70% of motor current). The reason
is that the Driver draws current from the power supply capacitor of the unregulated supply only
during the ON duration of the PWM cycle, but not during the OFF duration. Therefore, the average
current withdrawn from power supply is considerably less than motor current. For example, two 3A
motors can be well supplied by one power supply of 4A rating.
Perhaps Leadshine is a bit too conservative, I guess you can get away with even less power supply capacity.
Regulated or Unregulated Power Supply
Both regulated and unregulated power supplies can be used to supply the Driver. However,
unregulated power supplies are preferred due to their ability to withstand current surge. If regulated
power supplies (such as most switching supplies.) are indeed used, it is important to have large
current output rating to avoid problems like current clamp, for example using 4A supply for 3A
motor-Driver operation. On the other hand, if unregulated supply is used, one may use a power
supply of lower current rating than that of motor (typically 50%~70% of motor current). The reason
is that the Driver draws current from the power supply capacitor of the unregulated supply only
during the ON duration of the PWM cycle, but not during the OFF duration. Therefore, the average
current withdrawn from power supply is considerably less than motor current. For example, two 3A
motors can be well supplied by one power supply of 4A rating.
Perhaps Leadshine is a bit too conservative, I guess you can get away with even less power supply capacity.
Last edit: 26 Oct 2025 14:56 by langdons.
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