Spindle configuration for Mesa 5i25 + 7i76

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TheChosenOne
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21 Sep 2019 15:30 - 21 Sep 2019 15:54 #145755 by TheChosenOne

Spindle configuration for Mesa 5i25 + 7i76 was created by TheChosenOne

Hi,

I connected Mesa 7i76 to VFD as andypugh answered in this topic forum.linuxcnc.org/27-driver-boards/3537...wiring-to-mesa-7i76e and used PnCConf Wizard to save following configuration:

File Attachment:

File Name: sp-864.ini
File Size:4 KB

File Attachment:

File Name: sp-864.hal
File Size:10 KB

Unfortunately I cannot run Linuxcnc due to error:

./sp-864.hal:197: parameter or pin 'hm2_5i25.0.7i76.0.0.spinout-minlim' not found

Can you please tell me how to fix it?

P.S. I use newest version from master branch

Last edit: 21 Sep 2019 15:54 by TheChosenOne.

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PCW
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21 Sep 2019 16:04 - 21 Sep 2019 16:04 #145759 by PCW

Replied by PCW on topic Spindle configuration for Mesa 5i25 + 7i76

You will likely get that error if the 7I76 is not discovered. This is most likely because:

1. The 7I76 has no field power /VIN power
(make sure 7I76 W1 is in the left hand position and that 8 to 32VDC are supplied to TB1)

2. The 7I76 has no 5V power (normally is easiest to use FPGA card power for this so
7I76 W2 in left hand position, FPGA card set to supply 5V power on cable)

3. Wrong firmware on FPGA card (verify with mesaflash --readhmid option)

4. Setup/operate jumper (W3) on 7I76 set to setup mode
make sure W3 is in the "left" or operate position

Last edit: 21 Sep 2019 16:04 by PCW.

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TheChosenOne
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21 Sep 2019 16:16 #145762 by TheChosenOne

Replied by TheChosenOne on topic Spindle configuration for Mesa 5i25 + 7i76

Before setting up spindle Linuxcnc run without problems and all axis were moving correctly, so probably 7i76 is discovered and has power(?)

Maybe this report will be helpful:

Warning: Spoiler!

Error report created by /usr/lib/tcltk/linuxcnc/show_errors.tcl:

Print file information:
RUN_IN_PLACE=no
LINUXCNC_DIR=
LINUXCNC_BIN_DIR=/usr/bin
LINUXCNC_TCL_DIR=/usr/lib/tcltk/linuxcnc
LINUXCNC_SCRIPT_DIR=
LINUXCNC_RTLIB_DIR=/usr/lib/linuxcnc/modules
LINUXCNC_CONFIG_DIR=
LINUXCNC_LANG_DIR=/usr/lib/tcltk/linuxcnc/msgs
INIVAR=inivar
HALCMD=halcmd
LINUXCNC_EMCSH=/usr/bin/wish8.6
LINUXCNC - 2.9.0-pre0-658-gc1670850b
Machine configuration directory is '/home/operator/linuxcnc/configs/sp-864'
Machine configuration file is 'sp-864.ini'
INIFILE=/home/operator/linuxcnc/configs/sp-864/sp-864.ini
VERSION=1.1
PARAMETER_FILE=linuxcnc.var
TASK=milltask
HALUI=halui
DISPLAY=axis
COORDINATES=XYZ
KINEMATICS=trivkins coordinates=XYZ
Starting LinuxCNC...
Starting LinuxCNC server program: linuxcncsvr
Loading Real Time OS, RTAPI, and HAL_LIB modules
Starting LinuxCNC IO program: io
Starting HAL User Interface program: halui
Found file(REL): ./sp-864.hal
Shutting down and cleaning up LinuxCNC...
Running HAL shutdown script
hm2: loading Mesa HostMot2 driver version 0.15
hm2_pci: loading Mesa AnyIO HostMot2 driver version 0.7
hm2_pci: discovered 5i25 at 0000:01:02.0
hm2/hm2_5i25.0: Smart Serial Firmware Version 43
hm2/hm2_5i25.0: 34 I/O Pins used:
hm2/hm2_5i25.0: IO Pin 000 (P3-01): StepGen #0, pin Direction (Output)
hm2/hm2_5i25.0: IO Pin 001 (P3-14): StepGen #0, pin Step (Output)
hm2/hm2_5i25.0: IO Pin 002 (P3-02): StepGen #1, pin Direction (Output)
hm2/hm2_5i25.0: IO Pin 003 (P3-15): StepGen #1, pin Step (Output)
hm2/hm2_5i25.0: IO Pin 004 (P3-03): StepGen #2, pin Direction (Output)
hm2/hm2_5i25.0: IO Pin 005 (P3-16): StepGen #2, pin Step (Output)
hm2/hm2_5i25.0: IO Pin 006 (P3-04): StepGen #3, pin Direction (Output)
hm2/hm2_5i25.0: IO Pin 007 (P3-17): StepGen #3, pin Step (Output)
hm2/hm2_5i25.0: IO Pin 008 (P3-05): StepGen #4, pin Direction (Output)
hm2/hm2_5i25.0: IO Pin 009 (P3-06): StepGen #4, pin Step (Output)
hm2/hm2_5i25.0: IO Pin 010 (P3-07): IOPort
hm2/hm2_5i25.0: IO Pin 011 (P3-08): IOPort
hm2/hm2_5i25.0: IO Pin 012 (P3-09): IOPort
hm2/hm2_5i25.0: IO Pin 013 (P3-10): IOPort
hm2/hm2_5i25.0: IO Pin 014 (P3-11): Encoder #0, pin Index (Input)
hm2/hm2_5i25.0: IO Pin 015 (P3-12): Encoder #0, pin B (Input)
hm2/hm2_5i25.0: IO Pin 016 (P3-13): Encoder #0, pin A (Input)
hm2/hm2_5i25.0: IO Pin 017 (P2-01): IOPort
hm2/hm2_5i25.0: IO Pin 018 (P2-14): IOPort
hm2/hm2_5i25.0: IO Pin 019 (P2-02): IOPort
hm2/hm2_5i25.0: IO Pin 020 (P2-15): IOPort
hm2/hm2_5i25.0: IO Pin 021 (P2-03): IOPort
hm2/hm2_5i25.0: IO Pin 022 (P2-16): IOPort
hm2/hm2_5i25.0: IO Pin 023 (P2-04): IOPort
hm2/hm2_5i25.0: IO Pin 024 (P2-17): IOPort
hm2/hm2_5i25.0: IO Pin 025 (P2-05): IOPort
hm2/hm2_5i25.0: IO Pin 026 (P2-06): IOPort
hm2/hm2_5i25.0: IO Pin 027 (P2-07): IOPort
hm2/hm2_5i25.0: IO Pin 028 (P2-08): IOPort
hm2/hm2_5i25.0: IO Pin 029 (P2-09): IOPort
hm2/hm2_5i25.0: IO Pin 030 (P2-10): IOPort
hm2/hm2_5i25.0: IO Pin 031 (P2-11): IOPort
hm2/hm2_5i25.0: IO Pin 032 (P2-12): IOPort
hm2/hm2_5i25.0: IO Pin 033 (P2-13): IOPort
hm2/hm2_5i25.0: registered
hm2_5i25.0: initialized AnyIO board at 0000:01:02.0
hm2_5i25.0: dropping AnyIO board at 0000:01:02.0
hm2/hm2_5i25.0: unregistered
hm2_pci: driver unloaded
hm2: unloading
Removing HAL_LIB, RTAPI, and Real Time OS modules
Removing NML shared memory segments

Debug file information:
Note: Using POSIX realtime
./sp-864.hal:197: parameter or pin 'hm2_5i25.0.7i76.0.0.spinout-minlim' not found
22912
Stopping realtime threads
Unloading hal components
RTAPI_PCI: Unmapped 65536 bytes at 0x7f168567f000
Note: Using POSIX realtime

Kernel message information:
/usr/lib/tcltk/linuxcnc/show_errors.tcl:
dmesg: read kernel buffer failed: Operation not permitted

dmesg requires root privilege on this system
Description: Debian GNU/Linux 9.11 (stretch)
Use a terminal to issue the command: sudo dmesg

Info report created by linuxcnc_info:
The file: /tmp/linuxcnc_info.txt
can be posted to a forum or a web site like:
pastebin.com
in order to provide information about the linuxcnc
system and configuration.

Date: Sat Sep 21 16:04:22 CEST 2019
UTC Date: Sat Sep 21 14:04:22 UTC 2019
this program: /usr/bin/linuxcnc_info
uptime: 16:04:22 up 1 day, 3:28, 1 user, load average: 0.12, 0.05, 0.04
lsb_release -sa: Debian Debian GNU/Linux 9.11 (stretch) 9.11 stretch
which linuxcnc: /usr/bin/linuxcnc
pwd: /home/operator/linuxcnc/configs/sp-864
USER: operator
LOGNAME: operator
HOME: /home/operator
EDITOR:
VISUAL:
LANGUAGE: en_US:en
TERM: dumb
COLORTERM:
DISPLAY: :0.0
DESKTOP: lightdm-xsession
display size: 1680x1050 pixels (444x277 millimeters)
PATH: /usr/bin:/home/operator/linuxcnc/configs/sp-864/bin:/usr/bin:/usr/local/bin:/usr/bin:/bin:/usr/local/games:/usr/games

uname items:
nodename -n: cnc
kernel-name -s: Linux
kernel-vers -v: #1 SMP PREEMPT RT Debian 4.9.144-3.1 (2019-02-19)
machine -m: x86_64
processor -p: unknown
platform -i: unknown
oper system -o: GNU/Linux

/proc items:
cmdline: BOOT_IMAGE=/boot/vmlinuz-4.9.0-8-rt-amd64 root=UUID=4f13fa0a-6a75-4376-8120-7f20047b9819 ro quiet
model name: Intel(R) Core(TM) i3-2120 CPU @ 3.30GHz
cores: 1
cpu MHz: 3300.000
parport:
serial: 0000-0000 : serial

Versions:
gcc: gcc (Debian 6.3.0-18+deb9u1) 6.3.0 20170516
python: Python 2.7.13
git: git version 2.11.0
git commit: NA
tcl: 8.6
tk: 8.6
glade: not_in_PATH
glade-gtk2: not_in_PATH

linuxcnc_var all:

LINUXCNCVERSION: 2.9.0-pre0-658-gc1670850b
LINUXCNC_AUX_GLADEVCP: /usr/share/linuxcnc/aux_gladevcp
LINUXCNC_AUX_EXAMPLES: /usr/share/linuxcnc/aux_examples
REALTIME: /etc/init.d/realtime
RTS: uspace
HALLIB_DIR: /usr/share/linuxcnc/hallib

dpkg -l '*linuxcnc*':
Desired=Unknown/Install/Remove/Purge/Hold
| Status=Not/Inst/Conf-files/Unpacked/halF-conf/Half-inst/trig-aWait/Trig-pend
|/ Err?=(none)/Reinst-required (Status,Err: uppercase=bad)
||/ Name Version Architecture Description
+++-===============-===========================-============-=====================================================================
un linuxcnc <none> <none> (no description available)
un linuxcnc-doc <none> <none> (no description available)
ii linuxcnc-doc-en 1:2.9.0~pre0.658.gc1670850b all motion controller for CNC machines and robots (English documentation)
un linuxcnc-sim <none> <none> (no description available)
ii linuxcnc-uspace 1:2.9.0~pre0.658.gc1670850b amd64 motion controller for CNC machines and robots

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PCW
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21 Sep 2019 16:25 #145764 by PCW

Replied by PCW on topic Spindle configuration for Mesa 5i25 + 7i76

The log shows that the field I/O / spindle section of the 7I76 was not discovered

step/dir outputs and the encoder will work without this

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TheChosenOne
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21 Sep 2019 17:34 - 21 Sep 2019 17:46 #145770 by TheChosenOne

Replied by TheChosenOne on topic Spindle configuration for Mesa 5i25 + 7i76

W1, W2 and W3 are in left hand position.

Below is a result of mesaflash command:

➜  mesaflash git:(master) sudo ./mesaflash --device 5i25 --readhmid
Configuration Name: HOSTMOT2

General configuration information:

  BoardName : MESA5I25
  FPGA Size: 9 KGates
  FPGA Pins: 144
  Number of IO Ports: 2
  Width of one I/O port: 17
  Clock Low frequency: 33.3333 MHz
  Clock High frequency: 200.0000 MHz
  IDROM Type: 3
  Instance Stride 0: 4
  Instance Stride 1: 64
  Register Stride 0: 256
  Register Stride 1: 256

Modules in configuration:

  Module: WatchDog
  There are 1 of WatchDog in configuration
  Version: 0
  Registers: 3
  BaseAddress: 0C00
  ClockFrequency: 33.333 MHz
  Register Stride: 256 bytes
  Instance Stride: 4 bytes

  Module: IOPort
  There are 2 of IOPort in configuration
  Version: 0
  Registers: 5
  BaseAddress: 1000
  ClockFrequency: 33.333 MHz
  Register Stride: 256 bytes
  Instance Stride: 4 bytes

  Module: QCount
  There are 2 of QCount in configuration
  Version: 2
  Registers: 5
  BaseAddress: 3000
  ClockFrequency: 33.333 MHz
  Register Stride: 256 bytes
  Instance Stride: 4 bytes

  Module: SSerial
  There are 1 of SSerial in configuration
  Version: 0
  Registers: 6
  BaseAddress: 5B00
  ClockFrequency: 33.333 MHz
  Register Stride: 256 bytes
  Instance Stride: 64 bytes

  Module: StepGen
  There are 10 of StepGen in configuration
  Version: 2
  Registers: 10
  BaseAddress: 2000
  ClockFrequency: 33.333 MHz
  Register Stride: 256 bytes
  Instance Stride: 4 bytes

  Module: LED
  There are 1 of LED in configuration
  Version: 0
  Registers: 1
  BaseAddress: 0200
  ClockFrequency: 33.333 MHz
  Register Stride: 256 bytes
  Instance Stride: 4 bytes

Configuration pin-out:

IO Connections for P3
Pin#  I/O   Pri. func    Sec. func       Chan      Pin func        Pin Dir

 1      0   IOPort       StepGen          0        Dir/Table2      (Out)
14      1   IOPort       StepGen          0        Step/Table1     (Out)
 2      2   IOPort       StepGen          1        Dir/Table2      (Out)
15      3   IOPort       StepGen          1        Step/Table1     (Out)
 3      4   IOPort       StepGen          2        Dir/Table2      (Out)
16      5   IOPort       StepGen          2        Step/Table1     (Out)
 4      6   IOPort       StepGen          3        Dir/Table2      (Out)
17      7   IOPort       StepGen          3        Step/Table1     (Out)
 5      8   IOPort       StepGen          4        Dir/Table2      (Out)
 6      9   IOPort       StepGen          4        Step/Table1     (Out)
 7     10   IOPort       SSerial          0        TXData1         (Out)
 8     11   IOPort       SSerial          0        RXData1         (In)
 9     12   IOPort       SSerial          0        TXData2         (Out)
10     13   IOPort       SSerial          0        RXData2         (In)
11     14   IOPort       QCount           0        Quad-IDX        (In)
12     15   IOPort       QCount           0        Quad-B          (In)
13     16   IOPort       QCount           0        Quad-A          (In)

IO Connections for P2
Pin#  I/O   Pri. func    Sec. func       Chan      Pin func        Pin Dir

 1     17   IOPort       StepGen          5        Dir/Table2      (Out)
14     18   IOPort       StepGen          5        Step/Table1     (Out)
 2     19   IOPort       StepGen          6        Dir/Table2      (Out)
15     20   IOPort       StepGen          6        Step/Table1     (Out)
 3     21   IOPort       StepGen          7        Dir/Table2      (Out)
16     22   IOPort       StepGen          7        Step/Table1     (Out)
 4     23   IOPort       StepGen          8        Dir/Table2      (Out)
17     24   IOPort       StepGen          8        Step/Table1     (Out)
 5     25   IOPort       StepGen          9        Dir/Table2      (Out)
 6     26   IOPort       StepGen          9        Step/Table1     (Out)
 7     27   IOPort       SSerial          0        TXData3         (Out)
 8     28   IOPort       SSerial          0        RXData3         (In)
 9     29   IOPort       SSerial          0        TXData4         (Out)
10     30   IOPort       SSerial          0        RXData4         (In)
11     31   IOPort       QCount           1        Quad-IDX        (In)
12     32   IOPort       QCount           1        Quad-B          (In)
13     33   IOPort       QCount           1        Quad-A          (In)

I don't know what it means. Can you please explain?

8 to 32VDC are supplied to TB1

Last edit: 21 Sep 2019 17:46 by TheChosenOne.

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PCW
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21 Sep 2019 17:50 - 21 Sep 2019 17:54 #145772 by PCW

Replied by PCW on topic Spindle configuration for Mesa 5i25 + 7i76

TB1 (Orange 8 pin terminal block) is the 7I76's field power connection
it needs 8 to 32VDC applied (Plus on pin1 = bottom pin, Minus/Common on top = pin 8)

Last edit: 21 Sep 2019 17:54 by PCW.

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TheChosenOne
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21 Sep 2019 18:42 #145775 by TheChosenOne

Replied by TheChosenOne on topic Spindle configuration for Mesa 5i25 + 7i76

Thank you. I plugged +10VDC and VFIELD LED lights up. mesaflash output did not change, LinuxCNC starts without any error but spindle still does not work.

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PCW
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21 Sep 2019 19:02 #145779 by PCW

Replied by PCW on topic Spindle configuration for Mesa 5i25 + 7i76

The mesaflash output will not change, the startup log will however and the
missing pins will be available in the hal file

The spindle not working is most likely a wiring or hal/ini file setup issue

The following user(s) said Thank You: TheChosenOne

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pl7i92
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22 Sep 2019 14:50 #145853 by pl7i92

Replied by pl7i92 on topic Spindle configuration for Mesa 5i25 + 7i76

you shoudt check """#""" uncomment all errors
and look first if the pins are available

is the 5i25 7i76 a plug and play component or did you flash it with the firmware

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TheChosenOne
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22 Sep 2019 15:12 #145857 by TheChosenOne

Replied by TheChosenOne on topic Spindle configuration for Mesa 5i25 + 7i76

Problem is solved! Beside lack of power in TB1 I had incorrect settings in VFD.
Thank you for your help!

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Spindle configuration for Mesa 5i25 + 7i76

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