Geckodrive G540 won't come out of fault. Charge Pump issue?
20 Sep 2017 07:15 #99152
by Evan
Geckodrive G540 won't come out of fault. Charge Pump issue? was created by Evan
The config below works as long as I have the charge pump switch turned off on the G540. The motors have holding torque & I can jog around no problems. But when I flip the switch back it just sits with the fault light on. But I'd very much like to have it work properly.
I'm new to both LinuxCNC & using the G540. Here's my HAL file:
I was thinking it may be the way I have the estop configured, but I've tried a couple different combinations so far based on what I've seen in other solutions on this forum, including both inverting pin 15 & just unsetting it entirely. The only physical e-stop is connected to the power supply, and doesn't communicate with the G540. The terminal-block pins #10 & #12 on the bottom of the G540 are shorted to have the "input disabled" state kept at 0v.
Now I'm assuming it's an issue with the charge pump signal. I read that the G540 pulls too much current on this pin? Here's a photograph of my oscilloscope probing pin #16 (ground is on pin #25):
So it's putting out the required signal of over >10kHz that the G540 requires, but since this isn't probing in-line, I'm not sure what it's like when the drive is pulling it. Also, I'm not sure why the voltage is shown so high at max=51.2v & min=10v. Seems weird.
Here are my PCI Parallel port details:
One last thing, but when I cut power to the G540, it very briefly will exit the fault state where I'll hear the motors engage & the green light comes on, just before power completely fades. This only happens when the parallel port cable is plugged in!
Anyone have some ideas?
I'm new to both LinuxCNC & using the G540. Here's my HAL file:
# Generated by stepconf 1.1 at Tue Sep 19 22:40:25 2017
# If you make changes to this file, they will be
# overwritten when you run stepconf again
loadrt trivkins
loadrt [EMCMOT]EMCMOT base_period_nsec=[EMCMOT]BASE_PERIOD servo_period_nsec=[EMCMOT]SERVO_PERIOD num_joints=[TRAJ]AXES
loadrt hal_parport cfg="0xcc00 out"
setp parport.0.reset-time 1000
loadrt stepgen step_type=0,0,0,0
loadrt charge_pump
net estop-out charge-pump.enable iocontrol.0.user-enable-out
net charge-pump <= charge-pump.out
addf parport.0.read base-thread
addf stepgen.make-pulses base-thread
addf charge-pump base-thread
addf parport.0.write base-thread
addf parport.0.reset base-thread
addf stepgen.capture-position servo-thread
addf motion-command-handler servo-thread
addf motion-controller servo-thread
addf stepgen.update-freq servo-thread
net spindle-cmd-rpm <= motion.spindle-speed-out
net spindle-cmd-rpm-abs <= motion.spindle-speed-out-abs
net spindle-cmd-rps <= motion.spindle-speed-out-rps
net spindle-cmd-rps-abs <= motion.spindle-speed-out-rps-abs
net spindle-at-speed => motion.spindle-at-speed
net xstep => parport.0.pin-02-out
setp parport.0.pin-02-out-reset 1
net xdir => parport.0.pin-03-out
net ystep => parport.0.pin-04-out
setp parport.0.pin-04-out-reset 1
setp parport.0.pin-05-out-invert 1
net ydir => parport.0.pin-05-out
net zstep => parport.0.pin-06-out
setp parport.0.pin-06-out-reset 1
setp parport.0.pin-07-out-invert 1
net zdir => parport.0.pin-07-out
net astep => parport.0.pin-08-out
setp parport.0.pin-08-out-reset 1
net adir => parport.0.pin-09-out
net charge-pump => parport.0.pin-16-out
net estop-ext <= parport.0.pin-15-in-not
setp stepgen.0.position-scale [AXIS_0]SCALE
setp stepgen.0.steplen 1
setp stepgen.0.stepspace 0
setp stepgen.0.dirhold 25200
setp stepgen.0.dirsetup 25200
setp stepgen.0.maxaccel [AXIS_0]STEPGEN_MAXACCEL
net xpos-cmd axis.0.motor-pos-cmd => stepgen.0.position-cmd
net xpos-fb stepgen.0.position-fb => axis.0.motor-pos-fb
net xstep <= stepgen.0.step
net xdir <= stepgen.0.dir
net xenable axis.0.amp-enable-out => stepgen.0.enable
setp stepgen.1.position-scale [AXIS_1]SCALE
setp stepgen.1.steplen 1
setp stepgen.1.stepspace 0
setp stepgen.1.dirhold 25200
setp stepgen.1.dirsetup 25200
setp stepgen.1.maxaccel [AXIS_1]STEPGEN_MAXACCEL
net ypos-cmd axis.1.motor-pos-cmd => stepgen.1.position-cmd
net ypos-fb stepgen.1.position-fb => axis.1.motor-pos-fb
net ystep <= stepgen.1.step
net ydir <= stepgen.1.dir
net yenable axis.1.amp-enable-out => stepgen.1.enable
setp stepgen.2.position-scale [AXIS_2]SCALE
setp stepgen.2.steplen 1
setp stepgen.2.stepspace 0
setp stepgen.2.dirhold 25200
setp stepgen.2.dirsetup 25200
setp stepgen.2.maxaccel [AXIS_2]STEPGEN_MAXACCEL
net zpos-cmd axis.2.motor-pos-cmd => stepgen.2.position-cmd
net zpos-fb stepgen.2.position-fb => axis.2.motor-pos-fb
net zstep <= stepgen.2.step
net zdir <= stepgen.2.dir
net zenable axis.2.amp-enable-out => stepgen.2.enable
setp stepgen.3.position-scale [AXIS_3]SCALE
setp stepgen.3.steplen 1
setp stepgen.3.stepspace 0
setp stepgen.3.dirhold 25200
setp stepgen.3.dirsetup 25200
setp stepgen.3.maxaccel [AXIS_3]STEPGEN_MAXACCEL
net apos-cmd axis.3.motor-pos-cmd => stepgen.3.position-cmd
net apos-fb stepgen.3.position-fb => axis.3.motor-pos-fb
net astep <= stepgen.3.step
net adir <= stepgen.3.dir
net aenable axis.3.amp-enable-out => stepgen.3.enable
net estop-out <= iocontrol.0.user-enable-out
net estop-ext => iocontrol.0.emc-enable-in
loadusr -W hal_manualtoolchange
net tool-change iocontrol.0.tool-change => hal_manualtoolchange.change
net tool-changed iocontrol.0.tool-changed <= hal_manualtoolchange.changed
net tool-number iocontrol.0.tool-prep-number => hal_manualtoolchange.number
net tool-prepare-loopback iocontrol.0.tool-prepare => iocontrol.0.tool-preparedI was thinking it may be the way I have the estop configured, but I've tried a couple different combinations so far based on what I've seen in other solutions on this forum, including both inverting pin 15 & just unsetting it entirely. The only physical e-stop is connected to the power supply, and doesn't communicate with the G540. The terminal-block pins #10 & #12 on the bottom of the G540 are shorted to have the "input disabled" state kept at 0v.
Now I'm assuming it's an issue with the charge pump signal. I read that the G540 pulls too much current on this pin? Here's a photograph of my oscilloscope probing pin #16 (ground is on pin #25):
So it's putting out the required signal of over >10kHz that the G540 requires, but since this isn't probing in-line, I'm not sure what it's like when the drive is pulling it. Also, I'm not sure why the voltage is shown so high at max=51.2v & min=10v. Seems weird.
Here are my PCI Parallel port details:
$ lspci -v
01:0a.0 Communication controller: MosChip Semiconductor Technology Ltd. PCI 1 port parallel adapter (rev 01)
Subsystem: LSI Logic / Symbios Logic PCI 1 port parallel adapter
Flags: medium devsel, IRQ 18
I/O ports at cc00 [size=8]
I/O ports at c800 [size=8]
I/O ports at c400 [size=8]
I/O ports at c000 [size=8]
I/O ports at bc00 [size=8]
I/O ports at b800 [size=16]
Kernel driver in use: parport_pc
Kernel modules: parport_pc
$ dmesg | grep parport
[ 10.631746] parport0: PC-style at 0xcc00 (0xc800), irq 18 [PCSPP,TRISTATE,EPP]
[ 10.728182] lp0: using parport0 (interrupt-driven).One last thing, but when I cut power to the G540, it very briefly will exit the fault state where I'll hear the motors engage & the green light comes on, just before power completely fades. This only happens when the parallel port cable is plugged in!
Anyone have some ideas?
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