Strange Z axis behaviour

More
21 Mar 2018 21:36 #107700 by aaron
Hi
I have just added a rotary axis to my xyzx CNC router (I have 2 steppers running the x axis).
The rotary axis worked well before I added the second X axis motor, but now the z axis is acting strangely. Every time the machine makes a rapid move and then plunges into the job it goes a mm deeper, so after 10 rapids and plunges the cutter is about 10mm deeper than it should be. I have checked the .ini and .hal files, but can't find a problem. The same file works well on a 3 axis configuration. Can anyone tell me why this is happening?
Thanks
Aaron

Please Log in or Create an account to join the conversation.

More
22 Mar 2018 02:19 #107707 by Todd Zuercher
If you share your new and old ini files we can look for anything obvious.

Please Log in or Create an account to join the conversation.

More
22 Mar 2018 08:02 #107712 by rodw
Replied by rodw on topic Strange Z axis behaviour
To me it sounds like missing steps on up travel with the force of gravity against the stepper. But why is another story. The only thing I can think of is if your power supply can't provide enough current to feed 2 steppers at the same time the amount of torque is limited by lack of current.
The following user(s) said Thank You: aaron

Please Log in or Create an account to join the conversation.

More
22 Mar 2018 08:20 #107713 by aaron
Replied by aaron on topic Strange Z axis behaviour
Thanks for you answer.
Is there any way I can test this, what if I reduce speed and acceleration? It seems odd because each stepper/driver has its own power supply.

Please Log in or Create an account to join the conversation.

More
22 Mar 2018 08:28 #107714 by rodw
Replied by rodw on topic Strange Z axis behaviour
Try halving your acceleration. Still strange if it used to work.
The following user(s) said Thank You: aaron

Please Log in or Create an account to join the conversation.

More
31 Mar 2018 08:16 #108165 by aaron
Replied by aaron on topic Strange Z axis behaviour
Hi rodw

Sorry I should have got back to you earlier. You hit the nail right on the head. I reduced speed and acceleration and I got the job done. So thank you very much. However it was running very slowly and I would like it to work at the original speed. Could I ask you to look at the two ini files, the original xxyz and the xxyza please, just to see if I have overlooked something?
Kindest regards
Aaron
Attachments:

Please Log in or Create an account to join the conversation.

More
31 Mar 2018 20:16 #108186 by DanMN
Replied by DanMN on topic Strange Z axis behaviour
I'm not sure if it's the cause of your speed problem, but the recommendations for STEPGEN_MAXACCEL is MAX_ACCELERATION + 25%

You might want to bump it up a tad:

MAX_ACCELERATION = 380.0
STEPGEN_MAXACCEL = 475.0
The following user(s) said Thank You: aaron, rodw

Please Log in or Create an account to join the conversation.

Time to create page: 0.069 seconds
Powered by Kunena Forum