CNC Rotary Table with Standalone Controller for Gear Hobbing

  • DoWerna
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26 Dec 2025 08:17 #340516 by DoWerna
Hello,
I already have a Maho MH500 and a cycloidal lathe retrofitted to LinuxCNC, so I do have some practical experience with LinuxCNC retrofits.Now a colleague has approached me with the following idea:
He wants to build a CNC rotary table for his Maho MH600 in order to hob gears (gear hobbing).The idea is a rotary table with an “electronic gearbox”, synchronized to the machine spindle of the Maho.Key requirements:
  • Maximum rotary table speed: ~300 rpm
  • Servo or stepper drive with a gearbox, approx. 1:3
  • The control should run fully standalone
  • Only spindle position and spindle speed are taken from the spindle encoder
  • The rotary table is synchronized to the spindle via electronic gearing
Questions / design considerations:
  • What is the best choice of encoder for this application?
    Probably an absolute encoder? or better incremental for a better dynamic?
  • Servo motor will most likely be NEMA 42 size
  • Encoder setup ideas:
    • Incremental encoder on the spindle
    • Encoder directly on the rotary table
    • Possibly an additional encoder on the motor
  • How should the control and feedback loops be structured for this setup?
I would appreciate any recommendations regarding:
  • encoder types and placement
  • control loop architecture
  • practical LinuxCNC / Mesa hardware solutions for this kind of standalone rotary table

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