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  • npostma
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26 May 2025 17:14

Protecting My Mesa 7i76EU: Wiring Questions for Home Sensors and Touch Probe

Category: Basic Configuration

Hi all,

Thanks for all your input—everything is working fine again! There’s still some tweaking to do, but I’m getting there.

For the inputs, I made a small PCB breakout with terminal blocks, each protected by a pair of 0.5W resistors (2x 3K in parallel, so 1.5K total) to protect the Mesa card inputs. This limits the input current to a maximum of 0.016A (16mA) and 0.384W per pair.

I do have one last question. When testing my axis with the PNCconf wizard, I was able to achieve insane speeds—acceleration around 2500 and a max velocity of 15,000 (even higher values just made it wait or go slower). This seemed very promising. However, those values didn’t end up in the generated .ini file.

In reality, I had to limit my velocity to 200 to avoid errors in LinuxCNC, specifically:

hm2_7i76e: 0.stepgen.00.maxvel is too big for current step timings & position-scale, clipping max possible.
hm2_7i76e: 0.stepgen.01.maxvel is too big for current step timings & position-scale, clipping max possible.
hm2_7i76e: 0.stepgen.02.maxvel is too big for current step timings & position-scale, clipping max possible.

By lowering the timing values like this:

DIRSETUP = 6000
DIRHOLD = 6000
STEPLEN = 3000
STEPSPACE = 3000

(from the original 10,000 / 10,000 / 5,000 / 5,000), I could push the velocity up to 250, but then I started getting joint following errors.

So, I think I must be missing something fundamental, because the speeds I got in the wizard are nowhere near what I see in actual LinuxCNC. I don’t need crazy speeds for milling, but jogging 20cm takes a bit too long right now. Is there a way to make it faster, or can someone explain why the wizard speeds were so much higher than what’s actually possible in LinuxCNC?

Thanks!
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