PCNC770 4th Axis w/ Clear Path Servo & PathPilot

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03 Jun 2016 20:05 - 03 Jun 2016 20:06 #75465 by PCW
Yeah, ALL the changes need to be made:

1. P = 1000
2. MAX_ERROR = 0
3. Fix thread order
4. Set reasonable FERROR and MIN_FERROR
limits say 0.1 and 0.01

and FF1 MUST be 1
Last edit: 03 Jun 2016 20:06 by PCW.

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03 Jun 2016 23:16 #75473 by charliebrumfield
current ini file a axis params
# PID tuning params
DEADBAND = 0
P = 1000
I = 0
D = 0
FF0 = 0
FF1 = 1
FF2 = 0.00011
BIAS = 0
MAX_OUTPUT = 0
MAX_ERROR = 0
SCALE = 200.0
FERROR = 0.1
MIN_FERROR = 0.01

current hal file servo thread
########################################################################
# servo thread
addf hm2_5i25.0.read servo-thread
addf hm2_5i25.0.pet_watchdog servo-thread

addf motion-command-handler servo-thread
addf motion-controller servo-thread

addf estop-latch.0 servo-thread

addf toggle.0           servo-thread
addf prog-not-idle      servo-thread
addf axis3-not-homing   servo-thread
addf x-homing-not2      servo-thread
addf gearchange.0       servo-thread
addf probe-active-hi-lo servo-thread

addf debounce.0 servo-thread

addf pid.0.do-pid-calcs servo-thread
addf pid.1.do-pid-calcs servo-thread
addf pid.2.do-pid-calcs servo-thread
addf pid.3.do-pid-calcs servo-thread

addf tormachspindle servo-thread

addf enable-limit-x servo-thread
addf enable-limit-y servo-thread
addf enable-limit-z servo-thread
addf probe-enable-input servo-thread
addf door-limit-in      servo-thread
addf y-axis-lim-sw-and2 servo-thread

addf door-limit-x-lut servo-thread
addf door-limit-y-lut servo-thread
addf hm2_5i25.0.write servo-thread

########################################################################

just made a run with the above settings. i guess i inadvertently set ff1 = 0 at some point last night. that was causing the machine to error off. now the machine runs and the decell looks like its working right. but we're still getting a twisted part.

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03 Jun 2016 23:49 #75474 by PCW
OK so you now know the stepgen is following the commanded position within .1 degree
( its probably doing much better ) So now we know the issue is elsewhere

Guesses:
scaling wrong

Interface step polarity wrong so a step is lost every reversal because the direction
hold time is violated

Step noise pickup

Mechanical problems
The following user(s) said Thank You: charliebrumfield

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06 Jun 2016 21:17 #75587 by charliebrumfield
ok turns out i'm an idiot. when I wired the step and direction signals I botched the direction signal. didn't catch it because we only spin the axis in one direction. turns out it would only spin in one direction. fixed that issues and all is running correctly now. though you MUST have the .ini setup as previously discussed on this page. tormachs default PID settings lead to decell issues with the clear path servos.

many thanks to yall for helping me sort this out.
The following user(s) said Thank You: Cheech

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06 Jun 2016 21:39 #75591 by andypugh

ok turns out i'm an idiot. when I wired the step and direction signals I botched the direction signal. didn't catch it because we only spin the axis in one direction. turns out it would only spin in one direction.


Thanks for telling us what the problem was. Too often folk either say nowt or come back with a "fixed now". We can all now (you included) have this possibility in mind next time we see something like this here.

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08 Jun 2016 12:24 #75683 by charliebrumfield
oh one other thing, you can not flip the axis direction using the clear path settings as that will also cause an interpolation error.

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08 Jun 2016 12:25 #75684 by charliebrumfield
yup. comes from my coding days. I always try to post the solution so that someone else can hopefully find a use for it later.

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09 Jun 2016 10:44 #75714 by cncbasher
thanks for posting , and glad you found it in the end

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04 Nov 2016 15:10 #82428 by TT350
I would like to do this upgrade as well. Do you mind posting the Clear Path motor part#?

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