Hypertherm hsd130 interface
- tommylight
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05 Oct 2025 23:48 #335889
by tommylight
Replied by tommylight on topic Hypertherm hsd130 interface
Yes, those are the "very very dangerous - you will most certainly die if you touch them while powered on and someone fires the torch" parts 
Except, you do not necessarily have to touch them, even 1-3cm away can irrevocably cause death, depending on ambient moisture.
Again for clarity, do not wire anything on this side.
Except, you do not necessarily have to touch them, even 1-3cm away can irrevocably cause death, depending on ambient moisture.
Again for clarity, do not wire anything on this side.
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25 Oct 2025 02:29 #337109
by bentiggin
Replied by bentiggin on topic Hypertherm hsd130 interface
I finally got around to getting everything wired up enough to test.
At first, I couldn't get it to start using a relay and a power supply on a switch. I realized the manual says "or dry contact closer", so I wired the relay directly to start- pin 15 and start+ pin 34, which worked.
Now I can't get my arc ok signal. I followed the example wiring in the manual. I connected ark ok+ pin 23 to the relay. Then 24vdc+ pin 37 to the relay. Then ark ok- pin 4 to power ground pin 36.
Wired up like this, the arc will not start and the plasma cutter gives an error. If I disconnect the ground to ark ok- pin 4, the plasma will start without errors. I am getting 24 volts between power and ground, and the 2 ark ok pins will close the circuit when the arc starts.
I am attaching the examples from the manual plus diagram of how I wired the arc ok relay.
I may have wired it up like example 4(which it says don't use) a long time ago before I decided to remove the old interface connection on it, so maybe that messed it up.
Does my ark ok wiring seem right? Should I try wiring it differently or should I consider using a reed relay instead?
At first, I couldn't get it to start using a relay and a power supply on a switch. I realized the manual says "or dry contact closer", so I wired the relay directly to start- pin 15 and start+ pin 34, which worked.
Now I can't get my arc ok signal. I followed the example wiring in the manual. I connected ark ok+ pin 23 to the relay. Then 24vdc+ pin 37 to the relay. Then ark ok- pin 4 to power ground pin 36.
Wired up like this, the arc will not start and the plasma cutter gives an error. If I disconnect the ground to ark ok- pin 4, the plasma will start without errors. I am getting 24 volts between power and ground, and the 2 ark ok pins will close the circuit when the arc starts.
I am attaching the examples from the manual plus diagram of how I wired the arc ok relay.
I may have wired it up like example 4(which it says don't use) a long time ago before I decided to remove the old interface connection on it, so maybe that messed it up.
Does my ark ok wiring seem right? Should I try wiring it differently or should I consider using a reed relay instead?
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02 Nov 2025 00:22 #337683
by bentiggin
Replied by bentiggin on topic Hypertherm hsd130 interface
I ended up using a reed switch. Worked great.
Ran a few cuts in plasmac and the arc volts read as they should.
No apparent problems with the hf start.
Tommy, thanks for the guidance and helping me safely work through my confusion.
Do you think using a reed switch would have much of an effect on pierce delay?
Ran a few cuts in plasmac and the arc volts read as they should.
No apparent problems with the hf start.
Tommy, thanks for the guidance and helping me safely work through my confusion.
Do you think using a reed switch would have much of an effect on pierce delay?
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02 Nov 2025 00:44 #337685
by tommylight
You might have another issue, failing to trigger, so did you check that it does reliably trigger at lowest current setting?
Replied by tommylight on topic Hypertherm hsd130 interface
No, they are pretty fast but i can not recall the exact Ton/Toff time, it was 40 years ago when i started using them, but i am sure it is negligible.
Do you think using a reed switch would have much of an effect on pierce delay?
You might have another issue, failing to trigger, so did you check that it does reliably trigger at lowest current setting?
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02 Nov 2025 02:08 #337689
by bentiggin
Replied by bentiggin on topic Hypertherm hsd130 interface
I only tried at 45 amps. How low is worth testing?
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02 Nov 2025 02:28 #337692
by tommylight
Replied by tommylight on topic Hypertherm hsd130 interface
Whatever is the lowest you might use.
Last china one i had needed 3 turns to work reliably at 20A, and that was the lowest it could be set despite the knob being marked as 10A as well as showing 10A on the display. At 33A shown/set it would do 45A, and at 60A it would do 60A.
Last china one i had needed 3 turns to work reliably at 20A, and that was the lowest it could be set despite the knob being marked as 10A as well as showing 10A on the display. At 33A shown/set it would do 45A, and at 60A it would do 60A.
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03 Nov 2025 17:52 #337771
by bentiggin
Replied by bentiggin on topic Hypertherm hsd130 interface
I tried a few cuts at 20 amps and got arc ok, but couldn't get any at 10 amps, which is fine, can't imagine needing 10 amps.
I did a fair bit of cutting at 45 amps and I did lose the arc ok signal in the middle of a cut. It was artsy text so I assume the feed was lowered automatically like it does for small holes. It only happened once, so it may be a fluke.
I have plasmac.arc-lost-delay set to .1. Should I try increasing that or is there a better solution?
I sure hope this hypertherms amp setting is more accurate than your china one, since I have no way of measuring actual amps.
I did a fair bit of cutting at 45 amps and I did lose the arc ok signal in the middle of a cut. It was artsy text so I assume the feed was lowered automatically like it does for small holes. It only happened once, so it may be a fluke.
I have plasmac.arc-lost-delay set to .1. Should I try increasing that or is there a better solution?
I sure hope this hypertherms amp setting is more accurate than your china one, since I have no way of measuring actual amps.
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03 Nov 2025 22:09 #337788
by tommylight
Replied by tommylight on topic Hypertherm hsd130 interface
I have the delay set to 0.2 or 0.3 always, depending on thickness, i would guess 80% of my machines are at 0.3.
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04 Nov 2025 00:53 #337791
by bentiggin
Replied by bentiggin on topic Hypertherm hsd130 interface
Thanks again
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