Convert from Mach 3 with OLD hardware?

  • mariusl
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08 Jul 2022 10:21 #246854 by mariusl
Hi
I have been asked to convert two plasma machines that run on Mach3 to PlasmaC. There is no question about that but now I found that I cannot get 7i76E or THCAD10  cards from Mesa. The machines have a parallel port driven UP/DOWN THC controller. The cut level is set manually via a potentiometer.
The question is, is it worth the effort to convert to PlasmaC using this kind of hardware and if it is worth the effort what functionality will I loose?
Or does anyone know of an alternative to Mesa hardware?
 

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Marius


www.bluearccnc.com

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08 Jul 2022 15:50 #246875 by snowgoer540
Replied by snowgoer540 on topic Convert from Mach 3 with OLD hardware?
Unsure of your location and the exact number of I/Os, etc, but maybe you could use the THCAD2 and 7i96s?

Also, there are plenty of plasmac machines being run on parallel ports. Mode 2 also accommodates external THCs.

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08 Jul 2022 16:04 #246879 by tommylight
Replied by tommylight on topic Convert from Mach 3 with OLD hardware?
Parallel ports are looking rather appealing lately, had to dust off some old PC's a few days back.

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08 Jul 2022 23:29 - 08 Jul 2022 23:29 #246919 by PCW
Replied by PCW on topic Convert from Mach 3 with OLD hardware?
THCAD-10s and THCAD-5s, and THCAD2s are all available from Mesa.

Unless you need a lot of I/O, a 7I96S is better suited to plasma applications than a 7I76E.
(We will have some 7I76Es in a month or so but are still constrained by parts availability)
Last edit: 08 Jul 2022 23:29 by PCW. Reason: formatting

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10 Jul 2022 14:41 #247017 by mariusl
Replied by mariusl on topic Convert from Mach 3 with OLD hardware?
Hi Peter,
That is good news indeed. I will have a look at that combination as I don't have a lot of I/O. Everything is currently handled by two parallel ports. I will be in touch shortly.
 

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Marius


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11 Jul 2022 02:06 #247048 by Todd Zuercher
Replied by Todd Zuercher on topic Convert from Mach 3 with OLD hardware?
Linuxcnc can run it just using parallel ports to. If you want to.

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11 Jul 2022 07:07 #247061 by mariusl
Replied by mariusl on topic Convert from Mach 3 with OLD hardware?

Linuxcnc can run it just using parallel ports to. If you want to.


 

I know that very well. I was asking about PlasmaC functionality that I will forfeit if I use UP/DOWN THC on a parallel port.

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Marius


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11 Jul 2022 07:35 #247062 by phillc54
Replied by phillc54 on topic Convert from Mach 3 with OLD hardware?
Mode 2 has the following inhibited:
GUI arc voltage display
Height override
Void anti dive
PID control of THC speed - it does have rudimentry speed control.
 

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11 Jul 2022 07:53 #247063 by mariusl
Replied by mariusl on topic Convert from Mach 3 with OLD hardware?
Most of those are important functions. I will propose that we use the Mesa hardware instead.  

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Marius


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