Automatic spindle gear detection updated for vfd
- jtrantow
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05 Mar 2026 21:05 - 05 Mar 2026 21:17 #343921
by jtrantow
Automatic spindle gear detection updated for vfd was created by jtrantow
I have been running my mill and lathe without accurate RPM control/calibration. Recently, I stumbled upon forum.linuxcnc.org/47-hal-examples/27071...r-detection?start=20
I broke down my implementation of this idea into three files:
I'm very happy with how this turned out!
I broke down my implementation of this idea into three files:
- LatheSpindle.hal - General spindle control and automatic gear detection scaling.
- cmdr_wrapper.hal - Implements hm2_modbus for CommanderSK VFD.
- Spindle_postgui.hal - Scaling for use with gmoccapy.Using hm2_modbus provides much faster communications and better gear detection during accel/decel than the user mode driver I previously used.
The gear detection magic occurs by using the ratio of the spindle frequency to the vfd motor frequency. If you have a number of gears or belts, each combination will have a distinct ratio. You use this to populate the x values of the lincurve. For the y values you use the scaling necessary to scale the spindle command frequency to the required vfd motor frequency. It's quite easy to collect this information.
I'm very happy with how this turned out!
Last edit: 05 Mar 2026 21:17 by jtrantow. Reason: cleanup
The following user(s) said Thank You: tommylight, 0x2102
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