Retrofitting a 1986 MAHO 400E

MAHO added that fourth cam "[Stage]_LEFT_CENTER". (german Links-mitte)

It tells you that you need to rotate CCW to get back to the mid position. However this seems redundant to me, as you can acheive this with only the three main target switches, as below...

This logic should work without the fourth cam:
If the "[stage]_LEFT" pin is high, then your only option is to move CW -->(Reverse pin stays deenergised).
If the "[stage]_RIGHT" pin is high, then your only option is to move CCW - > (need "Reverse" energised)
If the "[stage]_CENTER" pin is high, then you can move either direction...
If the target bitmask for that stage is "[stage]_LEFT", then move CCW - > (need "Reverse" energised)
else
move CW -->(Reverse pin stays deenergised).

SInce MAHO didn't seem to do anything redundant, I must be missing something about this. Can someone please explain the error of my logic?
Mark

You are right they have done this for a reason. With your approach if for any reason the gears are not meshed then the controller have no way to know the position of that gear.
John

Thanks John,
Is this logic correct then...

If the gearbox is not in mesh, and no switch is closed then current position between LH and MID, -->turn CCW to the LH and CW to mid position.
else if
gearbox not in mesh, and LEFT_CENTER switch closed, then current position between MID and RH and RH, --> turn CCW to mid and CW to RH

Mark

I thing more appropriate and more simple logic is
1 if u need to go to the left then turn ccw
2 if u need to go to the right than turn cw
3 If u need to go to the middle and Left-Center is 1 then turn ccw else cw
John

www.flickr.com/photos/mahomh600p/
www.flickr.com/photos/mahomh600p/8293681086
Even if the motors overshoot just a little the gearbox has some ball locking mechanism.

Thanks again John, that is much clearer now.

I just took a look through those photos. What a great reference.
Mark

My friend has made great progress on the gearbox.comp and a gearbox simulator to test it...
Github Wiki

It is looking really good.

I have a question about the mechanical's of the gear change motors.


They are rated:
U=24v
I=0.8A
n=28 rpm
P2=6W.

I am "Assuming" that these motors are so wimpy that if I run them into a hard stop due to the having a direction sense reversed in the software, they should stall without an tooth decay on the plastic gears. Am I being unrealistically optimistic here?

I also have a question with regards to the matrix-KB pin:
matrix_kb.MAHO_Panel.col-1-in
does the column and row numbering start at 0 or 1?

Mark

Thanks for the sanity check Tommy.