HURCO KMB-1 Control Update

Thanks Pete,
Have looked at the trace with a scope now. The 0.1uF smooths out the sawtooth, but I still have this variable voltage flicker that's not caught on the meter, so something adrift with that power supply I think.

I think I have the system in control now, and have reached the point where I want to add an encoder to the spindle for rigid tapping and better speed control.
My plan had been to add a toothed wheel with a pair of hall effect sensors, one a few teeth away, but half a cycle out of phase for quadrature, and a third for an index. Then connect these directly into the 7i77 channel 5 encoder inputs. (some biasing resistors maybe required also)
The maximum spindle rpm is 3500. I was proposing 40 teeth, but on say an M6 thread with 1mm pitch, I think that's a possible pitch error of .00625mm, which is pretty small, but I guess 100 would be better. I'd appreciate others opinions on this choice please.
Secondly, because of the belt run and lack of clearance around the belt pulley, putting the index tooth on is a much bigger mission than I was expecting.
Can I simply delete it and use a missing tooth, or pair of missing teeth as the index?
What looks to me like it might not so simply work is the encoder quadrature when it reaches the missing tooth, or am I over thinking this?
Thanks

There is currently no "missing tooth index" support in hostmot2
(there is experimental firmware but no driver support currently)

 

Aha, many thanks for your speedy response.

What I hope will be the last part of my adventure, is to add a spindle encoder for rigid tapping etc.Mission now achieved. 48 teeth on the lower side of the drive pully as well as an index tooth on the upper side, (complete with counterbalance weight).Have used ATS616LSG hall effects, with 10k biasing resistors which produce at the 7i77 encoder 05 inputs, good clean 5volt signals.I have yet to get properly to grips with the hal side of things, but at first sight, the hal scope doesn’t look right.

I think this is a raspberry PI issue as there is no fast sample rate option in the halscope.
Hopefully won't affect what I am doing, other than spoil my pictures.